Image brochure, Überblick




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SAFETY FOR YOU

AND YOUR ENGINE

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1

Dear Business Partner,

Schaller Automation GmbH & Co KG has been founded by

Dipl.-Ing. Werner Schaller almost 60 years ago.

Until today, the company succeeded to become a synonym

for a first class technical competence, lifetime optimized

products and a trustworthy partnership with clients and

classification societies.

These qualities have made SCHALLER AUTOMATION to

become the market leader in the sector of crankcase safety

protection by oil mist detection for large Diesel, Gas and

Dual fuel engines.

Basis for this success is not only the extensive experience

accumulated within decades around product and their

rough operational environment, but also the continuous

development of the company’s structure and worldwide

organization.

SCHALLER AUTOMATION permanently develops

strategies and methods to increase its efficiency in both,

Prime and After Sales market.

Today SCHALLER AUTOMATION employs more than 90

engineers, task specialists and clerks and established Key

account Centers and Service Partners worldwide.

Dipl. Kaufmann Stephan Schaller

Managing Director

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2

World Market leader in oil Mist detection.

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3

OIL MIST DETECTION SYSTEMS

Oil Mist Detectors do protect large Diesel, Gas and

Dual Fuel engines of all application from heavy

consequential damage due to oil mist explosions

as a result of overheating of bearings or other

moving parts.

All  SCHALLER VISATRON

®

Oil Mist Detection

Systems continuously draw the atmosphere from

every compartment of the engine’s crankcase

by use of a suction system. The suction vacuum

required is being generated by a wear-free air jet

pump within the device, fed by compressed air.

Although different to other systems on the market,

this technology is well proven and accepted

by both, engine makers and ship owners and

brings along some field advantages such as high

operation reliability and low maintenance cost.

The VISATRON

®

Oil Mist Detection System is

designed to last for the entire engine lifetime.

ExPERIENCE

The experience, Schaller Automation has earned

around the Automation Technology and in particular

during the development of the Oil Mist Detection,

together with the intensive exchange of knowledge

with the customers, leaded undoubtedly to modern

innovative products and up-to-date technology.

Activities are concentrated to the development of

safety and monitoring systems for large diesel, gas

and dual fuel engines, as well as their corresponding

components.

Base for further supplementary engine protection

systems is the Oil Mist Detection. The well-known

VISATRON

®

system represents, in combination with

its quick assembly system, a reliable, cost-effective

and space saving Oil Mist Detection System,

reliability proven in ten-thousands of installations.

The products of the VISATRON

®

family stand for

the highest demand in functionality and lifetime. It

permits a specific engine adapted installation and

offers a superior Replacement Service worldwide.

founded in Mannheim, Germany

1956

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SAFETY SYSTEMS FOR LARGE DIESEL ENGINES

AND THE SENSOR TECHNOLOGY FROM ONE HAND

Today, Schaller Automation is dedicated to two main

activities. The development of Safety systems for

large Diesel, Gas and Dual fuel engines as well as

the development of their sensor technologies, partly

based on brand new physical principles.

For more than 55 years now, SCHALLER

AUTOMATION engages as a pioneer and leader

of the Oil Mist Detection - OMD, applied to piston

engines and gear transmissions.

This technology is nowadays developed to a high

level of perfection.

The result of this is that more than 50.000

successful OMD-installations have been

accomplished, directing the company to be the

market leader in this specialized field.

The main manufacturers of large Diesel, Gas and

Dual Fuel engines all over the world, such as

MAN, Wärtsilä, Caterpillar and others, together

with most of their Licensees trust in a crankcase

protection of their engines by SCHALLER

AUTOMATION ’S VISATRON

®

Oil Mist Detectors.

Ceremony of delivering the

50.000 th VISATRON

®

to Caterpillar

Motoren GmbH, Kiel, Germany

engineers, task

specialists and clerks

>90

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5

EVOLUTION

A further important step in the company’s evolution

is the introduction of the management philosophy

MbPro , M anagement b y Pro ject. It consists of a

new form of organisation developed by SCHALLER

AUTOMATION for planning and controlling of the

entire spectrum of the company’s activities. The

target  of  the  new  management  profile  is  to  care

for our partnership established with clients and to

process efficient solutions of problems.

To achieve this, SCHALLER AUTOMATION amplifies

the  good  contacts  to  clients  worldwide.  The  field

experience gained from installed SCHALLER

AUTOMATION products is permanently evaluated and

the results flow back into the development process.

By this way not only the products are getting improved

but additionally the service. A sector of the service is for

example, that the products are designed specifically so

that they do allow an easy and cost effective assembly

and as a fundamental prerequisite – mistakes and

wrong assemblies are avoided from the beginning.

For maintenance and repairs SCHALLER

AUTOMATION have developed the Replacement

Service scheme, RPS. This procedure ensures that at

any location in the world SCHALLER AUTOMATION

Systems can be maintained in operation or in

case of necessity be  reconditioned within the

shortest period of time. The RPS-Service includes

a representation of SCHALLER AUTOMATION for

a coverage of more than 44 countries all over the

world.

The principal target of SCHALLER AUTOMATION’s

engagement is to improve the Safety Monitoring

of large Diesel, Gas and Dual fuel engines through

innovative high-tech designed products. In this

manner capital intensive equipment can be protected

and human life can be safeguarded.

SCHALLER AUTOMATION’s

Training Center Blieskastel,

Germany

m

2

area for your

technical trainings

>110

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6

50.000

engines well protected by VISATRON

©

>

SCHALLER AUTOMATION

DEDICATED PARTNER FOR ENGINE MAKERS

Oil Mist Detection today is accepted as an engine

protection system of highest importance. In 1998,

a  first  approach  has  been  started  by  SCHALLER

AUTOMATION  to  define  a  test  procedure  to

determine the efficiency of Oil Mist Detection (OMD)

Systems on large combustion engines.

Following a long procedure of investigations,

SCHALLER AUTOMATION started in 2002 to

execute specific measurements on different engine

types -in cooperation with the engine makers- in

order to integrate its VISATRON

®

Oil Mist Detection

Systems in a best possible manner into the different

types of Diesel, Gas and Dual Fuel engines.

This test procedure is called OMDEA

®

– Oil Mist

Detection Efficiency Approval.

The idea of OMDEA

®

is to find out the highest possible

OMD sensitivity and so the shortest response time

at maximum false Alarm immunity.

With  release  of  The  Unified  Requirements  (UR)

M10  (‘Protection  of  internal  combustion  engines

against  crankcase  explosions’)  and  M67  (‘Type

Testing Procedure for Crankcase Oil Mist Detection

and  Alarm  Equipment’)  in  2006,  IACS  first-time

requested similar tests via classification societies for

new engine types resp. vessel new buildings.

OMDeA

®

O

IL

M

IST

D

ETECTION

E

FFICIENCY

A

PPROVAL

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AFTER SALES SERVICE

The success of SCHALLER

AUTOMATION Oil Mist Detection

Systems would not be possible

without  a  well  organized  After

Sales Service. Today, 38 After

Sales Service Partners for 44

countries throughout the world

are standing by to take care for

any need around SCHALLER

AUTOMATION’s products.

SPARe PARTS SUPPLY

We ship all parts required for

operation and maintenance on

short notice to any place.

SeRVICe ON BOARD

One of our Serviceengineers is

close, if Your vessel requires a

specialist somewhere around the

world. Examination and overhaul

are part of this service.

MAINTeNANCe

We offer taylor-made maintenance

packages, reducing malfunctions

to an nearly zero. Included is the

evaluation and expert advice on

board by a specialist with actual

knowledge.

RePAIR

In our workshops, systems are

evaluated, repaired and intensively

tested. Coincidental they will be

upgraded, so You receive a device,

which is „state-of-the-art“.

RePLACeMeNT

Systems, which can not be

repaired on site, can be replaced

by factory-reconditioned ones.

The device returned by You will be

repaired and transfered back into

this closed loop.

TROUBLeSHOOTING

Our specialists are at Your disposal

by phone or email, to correct

malfunction in cooperation with

You and Your crew.

Service partners for

countries, close to you

>44

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TOMORROW

VISATRON

®

/ OIMMOS

®

The famous Oil Mist Detection System to protect online the engine from the danger of a crankcase explosion

due to oil mist being produced by e.g. a failing bearing.

BeAROMOS

®

BeAR ING O VERHEATING MO NITORING S YSTEM monitors sliding surfaces such as bearings of piston

engines and in specific machines.

IGMOS

®

IG NITION MO NITORING S YSTEM to monitor online any deviation in pressure diagrams of the combustion

processes.

ADDITIONAL SeNSORS

The DIeMOS

®

basic philosophy is to assist the user during the operation of the engines in such a

way that the installation and maintenance costs of DIeMOS

®

are small compared to the savings

acquired due to the prevention of engine damages and the related consequential damages.

DIeMOS

®

most important objective is the safety of human lives, according SOLAS.

DIeMOS

®

THE

DI

ESEL

E

NGINE

MO

NITORING AND SECURITY

S

YSTEM

DIEMOS

®

INCLUDES THE FOLLOWING CO-RELATED

SUPPORTING SYSTEMS:

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Shanghai

Singapore

Ft. Lauderdale

SCHALLER AUTOMATION

Industrielle Automationstechnik GmbH & Co. KG

Industriering 14 • 66440 Blieskastel • Germany
Tel.   +49 (0) 68 42 / 5 08 - 0

Fax  +49 (0) 68 42 / 5 08 - 260
info@schaller.de

SCHALLER AUTOMATION LP - Ft.Lauderdale

4801 Johnson Rd. Suite 9

Coconut Creek, FL 33073

United States of America

SCHALLER AUTOMATION CHINA - Shanghai

Room 401, Juyang Mansion

No. 1200, Pudong Avenue

Shanghai 200135, P.R.China

SCHALLER AUTOMATION KOREA - Busan

#823, Ocean Tower, Haeundaehaebyeon-Ro 203,

Haeundae-Gu, Busan, Korea (postal code: 621-726)

SCHALLER AUTOMATION Pte Ltd. - Singapore

8 Admiralty Street

#07-01 ADMIRAX

Singapore 757438

HEADQUARTER

KEY-ACCOUNT

MANAGEMENT CENTER

KEY-ACCOUNT

MANAGEMENT CENTER

KEY-ACCOUNT

MANAGEMENT CENTER

KEY-ACCOUNT

MANAGEMENT CENTER

SERVICE PARTNER:

CONTACT DETAILS SEE www.schaller.de

SCHALLER AUTOMATION

WORLDWIDE

Headquarter

Blieskastel

Germany

Busan

www.schaller.de

Certifi ed according to DIN EN ISO 9001

GLC-Cert.Nr.QS - 760 HH

Projekt: 1.08.1.0026.06 / 5

Erstellt am: 19.08.2014

Version: 1.1