Kugelhähne, Überblick



Beschreibung
mess- und regeltechnik, armaturenfabrik franz schneider, as-schneider, armaturen, kugelhähne, metallisch dichtender kugelhahn, niedrigdruck-kugelhähne, hochdruck-kugelhähne, close coupled multiport, ball valves, low pressure, flush ring, spülring

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Instrumentation Products

Ball Valves

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Introduction

Introduction

The AS-Schneider Group with its headquarters in Germany is one of the World's Leading Manufacturers of Instrumentation
Valves and Manifolds. AS-Schneider offers a large variety of Ball Valves and the relevant Accessories required for instrumentation
installations globally.

Selection can be made from a comprehensive range of bodies with a variety of connections and material options, optimizing installation and access
opportunities. Many of the valves shown in this catalogue are available from stock or within a short period of time. The dimensions shown in this
catalogue apply to standard types. If you need the dimensions for your individual type please contact the factory.

Continuous product development may from time to time necessitate changes in the details contained in this catalogue. AS-Schneider reserves the right to
make such changes at their discretion and without prior notice.

All dimensions shown in this catalogue are approximate and subject to change.

Introduction

Extended Ball Valves for
Flush Ring Installations

Close Coupled Multiport
Ball Valve

Low Pressure Ball Valves
for Air Header Installations

2

AS-Schneider

Introduction

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Contents

Introduction

|

page 2

Contents

|

page 3

KA Series

General Features

|

page 4

Standard Ball Valve Design

|

page 5

Options and Dimensions

|

page 6-7

K Series

General Features

|

page 8

Standard Ball Valve Design

|

page 9

KM Series I Metal Seated Ball Valves

|

page 10

Low Pressure Ball Valves 1,000 psi (69 bar)

|

page 11

3

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Contents

Introduction

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4

AS-Schneider

Material Group

AS Material
Designation

Material
No.

Short Name

Equivalent

UNS-No.

Material Grade

acc. to ASTM

Ball Valves

Carbon Steel

LF2

LF2

Optional

Austenitic Stainless
Steel

316 quadruple
certified*

1.4401

X5CrNiMo17-12-2

S 31600

316

Standard

1.4404

X2CrNiMo17-12-2

S 31603

316L

Standard

6Mo

1.4547

X 1CrNiMoCuN20-18-7

S 31254

Optional

Austenitic-Ferritic
Stainless Steel

Duplex

1.4462

X2CrNiMoN22-5-3

S 31803

F51

Standard

Superduplex

1.4410

X2CrNiMoN25.7.4

S 32750

F53

Optional

Nickel Based
Alloys

Alloy 400

2.4360

NiCu30Fe

N 04400

Standard

Alloy C-276

2.4819

NiMo 16 Cr 15 W

N 10276

Standard

Alloy 625

2.4856

NiCr22Mo9Nb

N 06625

Optional

• Bore Size 10 mm (0.39")

• Max. Working Pressure 420 bar (6,092 psi) with PTFE Seats

• 2 Piece Body Design

• Floating Ball Design

• Bi-Directional (except 10,000 psi Option)

• Anti-blowout Stems

• Low Operating Torque

Stem Seal:
PTFE and Graphite Stem Sealings are available for all valve
types.

Ball Seat:
Reinforced PTFE and PEEK.

Sour Gas Service:
Wetted parts according to a.m. material list are supplied as
standard according to NACEMR0175/MR0103 and ISO 15156
(latest issue).

Pressure Test:
A shell test at 1.5 times the maximum working pressure and a
seat leakage test are performed acc. to EN 12266-1 – P10, P11
and P12 respectively MSS-SP61 (and complies also with ASME
B31.1 and B31.3) at every standard AS-Schneider Ball Valve
g

100% Pressure Tested!

Certification:
Certified Mill Test Report (CMRT) as inspection certificate 3.1
acc. to EN 10 204 for valve body material and pressure test
available on request.

• Max. Working Pressure 689 bar (10,000 psi) with PEEK Seats

• Anti-Static Design

• Extended Body

• Lockable Handle

• Oval Handle

• Pressure Tested according to API 598

Low-Temperature Service:
On request.

Oxygen Service:
On request.

If you don't find your options in this catalogue, please
contact the factory.

*  Quadruple Certified means 316 / 316L / 1.4401 / 1.4404

Standard Features

Optional Features

KA Series Ball Valves I General Features

KA Series Ball Valves I General Features

Body Material Options

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KA Series I Standard Ball Valve Design

KA Series Ball Valves I General Features

KA Series I Standard Ball Valve Design

Screwed Design –  Stem Seal: Packing

Features

•  Floating Ball Design
• Ball Valve Seat:

– Carbon filled PTFE or
– PEEK

• Ball Seats are totally enclosed in end connector / body
• Stem Seal: Standard Packing in PTFE and Graphite
• Max. Working Pressure 420 bar (6,092 psi)

with PTFE and PEEK Seats g

Bi-Directional

• Max. Working Pressure 689 bar (10,000 psi)

with PEEK Seats only g

Uni-Directional

• Anti-blowout Stem Design
• Seat Leakage Class VI acc. to ANSI/FCI 70-2
• Positive Stop Pins
• All Non-wetted Parts in 316 Stainless Steel

Standard Ball Valve Design

Pressure-Temperature Ratings

Components

Carbon Steel

Stainless Steel

Exotic Alloys

Material / Material No.

Body

LF2

316 / 316L

Alloy 400 Alloy C-276

Duplex UNS S32750 Alloy 625

6Mo

Body End Connector

Ball

316 / 316L

Stem

Ball Seat

Reinforced PTFE or PEEK

Body Seals

PTFE or Graphite

Stem Seals

Gland

316

Hex Nut

316

Handle

316

Handle Grip

Vinyl

Stop Pin

A4

Wetted components listed in bold .

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KA Series I Options and Dimensions

6

AS-Schneider

KA Series I Options and Dimensions

Ball Valve Options

Ball Valve Dimensions

Extended Body
Extended Body – Extended by approx. 60 mm (2.4")
(Option Code E) .

Lockable Handle
Valves can be locked in either the open or closed
position with a padlock (Option Code W) .

Padlock to be ordered separately (Option Code U) .

Oval Handle
Oval Handle – Optional to standard lever type
(Option Code Q) .

D

H

L

B (SQ)

D

H

L1

B (SQ)

L

D

H

L

B (SQ)

Female x Female

Male x Female

Twin Ferrule Compression Fitting

115 (4.52")

L1

L1

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7

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KA Series I Options and Dimensions

KA Series I Dimensions and Ordering Information

KA Series I Dimensions and Ordering Information

Style

Size

Max.

Working

Pressure

Standard
Part Number

Bore

Size

Dimensions mm (inches)

L

B

D

H

L1

Female x Female

1/2

6,092

KA1-LN4LN4-S

10 mm
(0.39")

80 (3.15") 31.5 (1.25") 130 (5.1")

70 (2.76") 45 (1.77")

1/2

10,000

KA3-LN4LN4-SH

80 (3.15") 38.0 (1.50") 130 (5.1")

76 (3.00") 45 (1.77")

Male x Female

1/2

6,092

KA1-JN4LN4-S

90 (3.54") 31.5 (1.25") 130 (5.1")

70 (2.76")

55 (2.17")

1/2

10,000

KA3-JN4LN4-SH

90 (3.54") 38.0 (1.50") 130 (5.1")

76 (3.00") 55 (2.17")

Twin Ferrule
Compression
Fitting
(Tube O.D.)

10 mm

6,092

KA1-HA3HA3-S

84 (3,31") 31.5 (1.25") 130 (5.1")

70 (2.76") 48 (1.89")

12 mm

6,092

KA1-HA4HA4-S

84 (3,31") 31.5 (1.25") 130 (5.1")

70 (2.76") 48 (1.89")

3/8"

6,092

KA1-HA8HA8-S

84 (3,31") 31.5 (1.25") 130 (5.1")

70 (2.76") 48 (1.89")

1/2"

6,092

KA1-HA9HA9-S

84 (3,31") 31.5 (1.25") 130 (5.1")

70 (2.76") 48 (1.89")

Ordering Information

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

K

A

1

-

L

N

4

L

N

4

-

S

E

W

KA

Ball Valve

Seal Material

Packing

Ball Seat

End Connector Seal Ring

1

PTFE

Carbon filled PTFE

PTFE

2

Graphite

Carbon filled PTFE

Graphite

3

PTFE

PEEK

PTFE

4

Graphite

PEEK

Graphite

Inlet

Thread Type

Fitting Type

LN

NPT Female

HA

A-Lok

TA

1/2 NPT A-Lok Connector

JN

NPT Male

HS

Swagelok

TS

1/2 NPT Swagelok Connector

JG

BSP Parallel (G) Male – EN837-1

Thread Size

Fitting Size

2

1/4 – NPT only

3

10 mm

8

3/8"

4

1/2

4

12 mm

9

1/2"

Outlet

Thread Type

Fitting Type

LN

NPT Female

HA

A-Lok

TA

1/2 NPT A-Lok Connector

JN

NPT Male

HS

Swagelok

TS

1/2 NPT Swagelok Connector

JG

Adjusting Nut BSP Parallel (G)
Female – EN837-1

Thread Size

Fitting Size

2

1/4 – NPT only

3

10 mm

8

3/8"

4

1/2

4

12 mm

9

1/2"

Material I Body

S

1.4401 / 1.4404 / 316 / 316L

M

Alloy 400 UNS N04400

F

Duplex UNS S31803

H

Alloy C-276 UNS N10276

Options – Specify in alphabetical order

B

Cleaned for Oxygen Service

F

Fire Safe

P

Pressure Test acc. to API 598

E

Extended Body

M

Wetted Parts with
3.1 certificate

H

689 bar (10,000 psi)

Operation Options

Q

Oval Handle

W

Lockable Handle

U

Padlock for Lockable Handle

Wetted Parts according to above mentioned material list are supplied according to NACE MR0175/MR0103 and ISO 15156 (latest issue).
Note: Not every configuration which can be created in the ordering information is feasible / available.

Ball Valve Dimensions

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8

AS-Schneider

K Series I General Features

K Series I General Features

K Series Ball Valves

AS-Schneider's K Series Ball Valves are very robust, forged ball valves which are designed especially for severe service for the chemical
and petrochemical process industry. They are especially used for close coupled hook-ups. End connector and valve body are full
penetration welded for environmental protection.

•  Floating Ball Design
• 2 Piece Design – Fully Welded
• Forged Body in 1.0460 / A105 and 316
• Ball Bore Size 10 mm (0.39")
• Ball Seats are fully encapsulated

– Material: PTFE or Carbon filled PTFE

• Spring Loaded Ball Seat
• Stem Seal: PTFE or Graphite
• Max. Working Pressure 250 bar (3,626 psi) I Class 1,500
• Anti-blowout Stem Design
• Low Operation Torque
• Fire Safe tested acc. to ISO 10497 / API 607 – With Graphite

Seals only

• Wide Range of Connections available
• Pressure Test acc. to EN 12266 and MSS SP61

– Leakage Rate A acc. to EN 12266-1

• Seat Leakage Class VI acc. to ANSI/FCI 70-2
• Materials comply to NACE MR 0175 / MR0103 / ISO 15156
• Ergonomic Oval Handles – Can be locked in opened

and closed position

Features

•  Fugitive Emission Bonnet – TA-Luft conformity optional
•  Anti-Static Design
•  Vented Ball
•  Ball Seat: PEEK, PCTFE and PFA
•  Stellited Ball
•  Padlock for Lockable Handle
•  Extended Stem
•  Cryogenic Applications
•  Special Cleaning for Chlorine and Oxygen Service
•  Optional Materials:

ASTM A350-LF2, Alloy 400, Alloy C-276, Duplex, etc.

For further details, please contact the factory.

Optional Features

Components

Carbon Steel

Stainless Steel

Material / Material No.

Body

1.0460 / A105

316 / 316L

Body End Connector

Ball

316 / 316L

Stem

Seat Housing

316 / 316L

Disc Spring

Inconel 718

Primary Stem Seal

Reinforced PTFE

Ball Seat

PTFE or Reinforced PTFE

Packing

PTFE or Graphite

Body Seals

Gland

316

Hex Nut

300 Series

Locking Plate

Oval Handle

Handle Grip

Vinyl

Stop Screw

A2

Wetted components listed in bold .

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K Series I General Features

K Series I Standard Ball Valve Design

K Series I Standard Ball Valve Design

Standard Ball Valve Design

Single-Ported Ball Valve with following connections:

Inlet: Flanged, Threaded or Welded
Outlet: Threaded or Flanged

Multi-Ported Ball Valve with following connections:

Inlet: Flanged, Threaded or Welded
Outlet – Multiport Type: Threaded or Flanged & Threaded

Pressure-Temperature Ratings

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10

AS-Schneider

KM Series I Metal Seated Ball Valves

Extreme operating conditions with temperatures up to 450°C (842°F) and pressures up to 420 bar (6,092 psi) require special sealing
technology in ball valves.

Standard soft seated ball valves simply aren't ready for this kind of requirements. Their plastic seals would fail. Metal seated ball valves
don't have this problem. However, most metal seated ball valves are not available for high pressures and also not available for smooth
operation. AS-Schneider entered the Metal Seated Ball Valve arena with the KM Series.

When developing the KM Series AS-Schneider uses the latest surface and material knowledge combined with comprehensive enginee-
ring know-how. The result is a ball valve with zero leakage even under extreme operating conditions with respect to working pressure
and temperature – even though a smooth operation is provided.

KM Series I Metal Seated Ball Valves

KM Series I Metal Seated Ball Valves

•  2 Piece Design – Fully Welded
• Ball Bore Size 10 mm (0.39")
• Seat and Ball Surfaces coated with Hardalloy and Carbide

compounds

• 'Dissolution' Ball Valve Design and novel axial bearing washer at

the stem – For smooth operation (even at high working pressures)

• Double Sealing System in fugitive emission bonnet consisting of

premium-quality graphite sealing rings

• Max. Working Pressure: 420 bar I Class 2,500 I 6,092 psi
• Working Temperature: -29°C (-20°F) to 450°C (842°F)
• Anti-blowout Stem Design
• Can be locked in opened and closed position
• Oval Handle can be dismounted during operation
• Even Non-wetted Parts are made of 316 Stainless Steel for

operation in corrosive environments

• Seat Leakage: ANSI / FCI 70-2 Class V
• Body Material: 1.4401 / 316 or 1.0460 / A105
• Materials comply to NACE MR 0175 / MR0103 / ISO 15156
• Ball Valve meets requirements of TA-Luft

(leak rate < 4,6 x 10-6 mbar x l/s)

• Fire Safe tested acc. to ISO 10497 and API 607
• Design Basis: ISO 17292, ASME B16.34, MESC SPE 77/170,

MESC SPE 77/110

For more details see our Catalogue
'AS-1902 I KM Series – Metal Seated Ball Valve'.

Features

3

4

5

6

2

1

1.

FuGITIVE EMISSION BONNET WITH

DOUBLE SEALING SySTEM AND
LANTERN RING

2.

NOVEL AxIAL BEARING WASHER

INTEGRATED AT THE STEM

3.

SMOOTH OPERATION DuE TO

'DISSOLUTION' BALL VALVE DESIGN

4.

SEAT AND BALL SURFACES

COATED WITH HARDALLOy AND
CARBIDE COMPOuNDS

5.

ADJuSTMENT CAPABILITy FOR

PACKING WITH GLAND FOLLOWER

6.

OVAL HANDLE CAN BE DISMOuNTED

DuRING OPERATION

Pressure-Temperature Rating

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11

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Low Pressure Ball Valves 1,000 psi (69 bar)

Low Pressure Ball Valves 1,000 psi (69 bar)

• Floating Ball Design
• One Piece Design
• Reduced Bore
• Ball Valve Seat – PTFE
• Body and Stem: 316 Stainless Steel
• Stem Seal: PTFE
• Max. Working Pressure 69 bar (1,000 psi)
• Anti-blowout Stem Design
• Connections: Female NPT Threaded
• Test Standard: API 598
• Steam Rating: 125 psi (8.6 bar) WSP
• NACE MR0175 Full Compliance
• 2 Handles are available:

– Lockable Handle
– Butterfly Handle

Features

Size D

Handle Typ

d

D1

W

F (Hex)

L

H

Part Number

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

1/4 NPT

Lockable Handle

5.0

0.20

66.0 2.60

17.0 0.67 39.0 1.54

31.0 1.22

520519

Butterfly Handle

51.0 2.00

30.0 1.18

520731

3/8 NPT

Lockable Handle

7.0

0.28 76.0 3.00

21.0 0.83 44.0 1.73 35.0 1.38

521561

1/2 NPT

Lockable Handle

9.2

0.36

96.0 3.78

25.0 0.98 56.0 2.20

43.0 1.69

520594

Butterfly Handle

56.5 2.22

34.0 1.34

520730

3/4 NPT

Lockable Handle

12.5 0.49 96.0 3.78

32.0 1.26 59.0 2.32 46.0 1.81

522008

1 NPT

16.0 0.63 110.0 4.33

38.0 1.50 71.0 2.80 50.0 1.97

522135

Ball Valve Dimensions

Pressure-Temperature Rating

W

Components

Material

Body

ASTM A351

Gr. CF8M

Cap

ASTM A351

Gr. CF8M

Ball

ASTM A351

Gr. CF8M

Stem

316

Ball Seat

PTFE

Thrust Washer

PTFE

Components

Material

Packing

PTFE

Washer

304

Spring Washer

304

Hexagon Nut

304

Handle

304

Handle Grip

Vinyl

Locking Plate

304

Materials of Construction

D1

H

L/2

L

F (

H

ex

)

d

KM Series I Metal Seated Ball Valves

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AS-1901-EN | August 2015

Tel: +49 7133 101-0

Fax: +49 7133 101-148

www.as-schneider.com

Armaturenfabrik Franz Schneider
GmbH + Co. KG

Bahnhofplatz 12 I 74226 Nordheim
Deutschland / Germany

Tel: +65 62 51 39 00

Fax: +65 62 51 39 90

www.as-schneider.sg

AS-Schneider Asia-Pacific Pte. Ltd.

970 Toa Payoh North, #02-12/14/15
Singapore 318992

Tel: +40 368 41 40 25
Fax: +40 368 41 40 26

www.as-schneider.ro

Armaturenfabrik Franz Schneider SRL

Sales Office:
Str. Basarabilor, Nr. 7 I 100036 Ploiesti
Romania

Tel: +971 4 880 85 75

Fax: +971 4 880 85 76

www.as-schneider.ae

AS-Schneider Middle East FZE

P.O. Box 18749 I Dubai
United Arab Emirates

AS-Schneider America, Inc.

17471 Village Green Dr I Houston, Tx 77040
United States of America

Production Plant:
Str. Mihai Viteazu, Nr. 327i I 507085 Harman
Jud. Bra

şov I Romania

Tel: +40 244 384 963
Fax: +40 244 384 963

Tel: +1 281 2 58 42 63

Fax: +1 281 5 06 79 35

www.as-schneider.com