Low-Cost Automation, Überblick



Beschreibung

A perfect team for automation. With the automated storage system and grippers from AMF, your machine tool will run by itself. Regardless of how many different workpieces there are, once it is set up, the tool works around the clock.
We offer you an efficient alternative to robots or automation cells. Existing shift models can be supplemented simply and flexibly by one or more worker-free shifts. This dramatically increases your machine run time and makes your entire production system more economical.


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Low-cost automation

Catalogue extraCt 2015 > Low-cost automation

CLAMPING. SCREWING. LOCKING.

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anDREas maiER FELLBacH ∙ www.amf.de

Low-cost automation

3

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anDREas maiER FELLBacH ∙ www.amf.de

Low-cost automation

3

low-Cost automation
for maChine tools -

automatED stoRagE systEm
anD gRippER FRom amF

a perfect team for automation. with the automated storage system
and grippers from amF, your machine tool will run by itself. Regardless
of how many different workpieces there are, once it is set up, the tool
works around the clock.
we offer you an efficient alternative to expensive robots or automation
cells. Existing shift models can be supplemented simply and flexibly
by one or more worker-free shifts. this dramatically increases your
machine run time and makes your entire production system more
economical.

the advantages at a gLance:

>

modular linear feed system

>

Economical and flexible automation solution

>

production of different workpieces in one loading

>

simple control by means of m-commands

>

automated storage system serves as storage and/or transport

unit for workpieces

>

combined application of various gripper types


talk to us about it!

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Subject to technical alterations.

4

Low-cost automation

anDREas maiER FELLBacH ∙ www.amf.de

Application:

Automated storage systems are used to supply and feed unmachined parts and workpieces into the

machine tool. These modular magazines are often positioned next to the machine.

They can, however, be integrated directly into machine tools.

They are especially suitable for flexibly interlinking machines.

By virtue of their attributes, the automated storage systems are designed specifically for self-service

by CNC machines, which depend on workpiece interchange within the movement range of the

spindle. These magazines are suitable for both gantry machine centres, for cross-table machines and

for machines with tables that execute the movement in the X-axis.

These magazines are the ideal solution for shafts and cubic components, as well as for cast or

moulded components.

Pallets or fixtures can also be stored. The permitted dimension of the components depends on the

magazine size, which is largely freely selectable.

Features:

The automated storage system can be adapted to suit different spaces, as it can have any number of

direction changes.

To bring the components into the gripping range of the machine tool, a magazine moves temporarily

into the working range of the spindle.

The protected magazine guide is so smooth-running that the magazine only has to be shielded at the

point of transition to the machine tool.

The result is an affordable solution which also allows access to the workpieces at all times.

The pneumatically driven automated storage system is controlled by the machine control via 3 to 5

M-commands.

The components can be positioned on the magazine in a flat or a stacked arrangement. Shape and

contour masks or stack and stop elements are ideal for fastening.

Advantage:

- Very high component stocking density

- Quick and simple component access

- Simple control via M-commands

- Highly flexible in terms of shape and dimensions

- Suitable as a magazine and/or transport unit

Note:

The time it takes to change the magazine in the automated storage system depends on the total

magazine weight, the effective operating pressure and the nature of the workpiece holder on the

magazine. The time must be worked out for each individual automation solution.

Order

no.

Magazine

size

[mm]

No. of

magazines

Load bearing capacity

per magazine

[N]

Drive,

pneumatic

[bar]

Magazine

speed

[mm/s]

Control via

M-commands

max.

Weight

[Kg]

529933

375 x 375

7

500

5

50 - 300

5

300

522375

500 x 500

7

500

5

50 - 300

5

350

Storage system to supply and feed workpieces on magazines.

Automated storage system

No. 1700KSS

Order

no.

Magazine

loading height

[mm]

Height

adjustability

[mm]

L1

[mm]

L2

[mm]

L3

[mm]

L4

[mm]

L5

[mm]

L6

[mm]

529933

300

100

1154

1128

900 - 1000

900

375

375

522375

300

100

1529

1503

900 - 1000

1275

500

500

Dimensions:

automated storage system

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Subject to technical alterations.

anDREas maiER FELLBacH ∙ www.amf.de

Low-cost automation

5

automated storage system

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Subject to technical alterations.

6

Low-cost automation

anDREas maiER FELLBacH ∙ www.amf.de

gripper with counterbalance function

Order

no.

Tool fixture

Stroke H

[mm]

min. operating

pressure

[bar]

max. operating

pressure

[bar]

Gripping force

[N]

Weight

[g]

538066

SK40

23

4

10

-1600

3100

538082

SK50

23

4

10

-1600

3100

538108

HSK50

23

4

10

-1600

3200

538124

HSK63

23

4

10

-1600

3200

For part handling in the machine tool.

Gripper with counterbalance function

No. 1610WG

Order

no.

D1

[mm]

D2

[mm]

L1

[mm]

L2

[mm]

L3

[mm]

L4

[mm]

L5

[mm]

L6

[mm]

L7

[mm]

L8

[mm]

538066

100

50

78

140

113,5

60

35

10

10

24

538082

100

50

78

140

113,5

60

35

10

10

24

538108

100

50

78

140

113,5

80

35

10

10

24

538124

100

50

78

140

113,5

80

35

10

10

24

Dimensions:

Application:

The pneumatically driven gripper is used for inserting tools from a magazine or similar into a

clamping device in the machine tool. The gripper is unloaded from the tool magazine and loaded into

the machine spindle for this purpose.

It is actuated via compressed air, which is routed through the machine spindle.

The medium is used to close the gripper. It is reset by means of spring force.

Features:

Positioning compensation:

For the exact positioning of components, e.g. against stops, the gripper is provided with self-resetting

compensating elements. This solution, integrated into the gripper, considerably eases the handling of

unmachined parts or semi-finished products and relieves the machine spindle.

Overload protection:

The gripper has safety devices which prevent spindle damage and expensive tool repairs in the event

of a collision.

Advantage:

- Affordable automation solution

- Suitable for the handling of diverse workpieces

- High gripping force

- Compensating function: X/Y: +/- 1 mm, Z: 8 mm, C: +/- 2.5°

- Overload protection against tool and machine spindle damage

Note:

The maximum workpiece weight per gripper is 60 kg. The length of the tool holder (dimension L4) can

vary depending on version and manufacturer.

Grip inserts:

Not supplied as standard.

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Subject to technical alterations.

anDREas maiER FELLBacH ∙ www.amf.de

Low-cost automation

7

gripper inserts for gripper

Application:

For quick and safe part handling in the machine tool using the AMF gripper. The parts are mounted to

the gripper carrier and mechanically secured.

Note:

The grip inserts are suitable for all AMF grippers in the 1610WG series. They can be adapted to the

workpiece size concerned by displacement on the gripper carrier.

The smallest diameter that can be gripped with the prism is 12 mm.

Application:

For quick and safe part handling in the machine tool using the AMF gripper. The parts are mounted to

the gripper carrier and mechanically secured.

Note:

The grip inserts are suitable for all AMF grippers in the 1610WG series. They can be adapted to the

workpiece size concerned by displacement on the gripper carrier.

Application:

For quick and safe part handling in the machine tool using the AMF gripper. The parts are mounted to

the gripper carrier and mechanically secured.

Note:

The grip inserts are suitable for all AMF grippers in the 1610WG series. They can be adapted to the

workpiece size concerned by displacement on the gripper carrier.

Delivered in pairs.

Hardened steel with wear-resistant surface.

Hardened pin with flat clamping surface on one side.

Gripper inserts for gripper - finger

No. 1600

Delivered in pairs.

Hardened steel with wear-resistant surface.

First side with four contact surface with ribbed surface, second

side with four contact surfaces from soft plastic.

Gripper inserts for gripper - universal

No. 1600

Delivered in pairs.

Hardened steel with wear-resistant surface.

First side with horizontal and vertical prism, second side ribbed.

Gripper inserts for gripper - prism

No. 1600

Order

no.

L1

[mm]

L2

[mm]

L3

[mm]

L4

[mm]

Weight

[g]

538140

30

30

8

12

200

Order

no.

L1

[mm]

L2

[mm]

L3

[mm]

L4

[mm]

Weight

[g]

538181

50

30

10

9

220

Order

no.

L1

[mm]

L2

[mm]

L3

[mm]

Weight

[g]

538165

16

29

2,5

70

Insertion depth

Insertion depth

Insertion depth

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Subject to technical alterations.

8

Low-cost automation

anDREas maiER FELLBacH ∙ www.amf.de

low-Cost-automation

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Subject to technical alterations.

anDREas maiER FELLBacH ∙ www.amf.de

Low-cost automation

9

low-Cost-automation

background image

Subject to technical alterations.

10

Low-cost automation

anDREas maiER FELLBacH ∙ www.amf.de

Conditions for sales, deliveries and payments

These conditions of sale apply to business conducted with companies, legal

entities in the public sector, and legal entities with special budget in the public

sector. Our deliveries and services are carried out exclusively on the basis of the

conditions stated below. Deviating purchasing conditions of the buyer will not

become part of the contract, not even through acceptance of the order, unless we

have expressly accepted them.

1. Offer and entering into a contract
The basis of our delivery contracts is the latest edition of our catalogue. Orders

are not considered as accepted until they have been confirmed by us in writing.

When goods are supplied from stock and, for organisational reasons, you receive

no separate confirmation, the invoice has the additional function of confirming the

order. Details of dimensions and weights, and illustrations, drawings and data are

not binding and may be changed by us at any time. Deviations cannot be excluded.

2. Prices
Prices are quoted in EUR ex-works excluding turnover tax, packing, freight,

carriage, and insurance. Unless otherwise agreed, our list prices on the day of

delivery apply. In order to cover our costs, orders under EUR 50.– net value are

subject to a small order surcharge of EUR 10.–.

3. Delivery
Delivery delays are quoted to the best of our knowledge but without guarantee.

Agreed delivery delays begin on the day we accept the order and refer to the

completion of the goods in our works.

4. Transfer of risk
Risks  are  transferred  to  you  when  the  goods  are  passed  to  a  specific  person,

company, or organisation that is charged with the execution of carriage of the

goods. This applies also to partial deliveries and when we have accepted the costs

of carriage, delivery or erection. The risks are also transferred to you when you

have defaulted on acceptance.

5. Dispatch
Goods are supplied ex-works. Dispatch is at your cost and risk. Scheduled, FOB,

and  CIF  deliveries  are  also  at  your  risk.  In  the  absence  of  specific  instructions

concerning dispatch, we will arrange same as we think fit, but without accepting

any responsibility for choosing the cheapest or most suitable method of dispatch.

We make a handling charge of EUR 5.– if goods are sent at your request to a third

party. You accept that your order can be supplied in partial deliveries insofar as

this is reasonable.

6. Reservation of proprietary rights
Goods delivered remain our property until payment of all claims has been received

in full or until redemption of cheques given in payment. The cancellation of individual

positions in an open invoice and the drawing of a balance and its acceptance do

not affect proprietary rights. You have the right to dispose of the goods as a normal

commercial transaction, but you are forbidden to pawn, mortgage, or transfer

ownership of them in settlement of a debt or debts. You surrender to us herewith

your right to payment for goods for which we reserve our proprietary rights. You

have the right to collect these payments as long as you meet your obligations to

us. If we request it, you are obliged to name the third party and we have the right to

publish this information and the transfer of rights.

7. Cancellation rights due to late payment or insolvency
If you do not pay for the goods by the time payment is due, and if you have not

paid after expiry of a reasonable time limit set by us, we have the right to withdraw

from the contract and demand the return of goods already supplied. Rights under §

323 BGB (BGB = German civil law code) remain otherwise unaffected. Application

for the opening of insolvency proceedings gives us the right to withdraw from the

contract and demand the immediate return of goods supplied before the bankruptcy

court orders protective measures.

8. Packaging
Packages comply with the German packaging regulations (WO). Disposable

packaging is charged at cost. The packaging is not returnable.

9. Tooling costs
In the absence of any agreement to the contrary, tooling made for the execution

of an order remains our property in all cases. This applies even if we have made a

charge for a proportion of the tooling costs.

10. Payment
Our invoices are payable net within 30 days of the date of the invoice, or with

2% discount if paid within 10 days. Invoices below EUR 50.– are payable

immediately without discount. Our credit notes and your charges on us reduce

the amount subject to discount. Late payment entitles us to interest at the rate

the bank charges us for a current account overdraft but at least 8 percent above

the current base rate of the European Central Bank. If payment is overdue, we

are entitled, after giving you notice in writing, to cease fulfilling our obligations

under the contract until payment is received.

11. Offsetting exclusion
You can only offset payments with legally-established or unopposed counter

claims.

12. Guarantee
If you come to an agreement with us on properties of the goods, we include this

agreement in our technical specifications. If we have to supply to your drawings,

specifications, samples, etc., you accept the risk associated with suitability for

the intended purpose. The point in time at which risk is transferred is decisive for

the contractual condition of the goods. The deterioration of parts subject to wear

in the course of normal use does not constitute a defect. If the goods supplied

are defective, we will – at our choice and within a reasonable time limit set by

you – supply a replacement or repair the goods. If such repair or replacement

is not satisfactory, you have the right to reduce the price or withdraw from the

contract. Any further guarantee claims are excluded. Recognisable defects

must be notified at the latest within 10 days of receipt and defects that are not

recognisable must be notified as soon as they are discovered. The guarantee

period is 24 months and starts with dispatch of the goods from our works.

13. Hindered or impossible performance
If we are prevented from meeting our obligation by some unforeseeable event

(e.g. disruption of our plant, or delay in the delivery of important raw materials),

which, in spite of taking all reasonable care appropriate to the circumstances

of the case, we have been unable to avert, and it has become impossible to

execute the delivery or service punctually, the delivery delay will be extended

to an appropriate extent.

14. Liability
Except in the case of injury to life or limb, or damage to health caused by our

breach of duty, we are only liable in the event of intent or culpable negligence

on our part.

15. Customer specials
Orders for customer specials must be in writing and include binding details

of execution, quantities etc. For technical reasons we reserve the right to

supply 10% more or less than the quantity specified. If technical changes or

cancellation are required, the costs incurred will be charged to the customer.

16. Deliveries of samples and return of goods
Samples will be charged. When goods have been sent for testing or as samples,

we will credit you with the additional price against subsequent orders, as long

as the net contract value is at least EUR 125.–. The return of goods is only

possible with prior agreement. Customer specials may not be returned. For

goods returned for reasons outside our responsibility (e.g. wrongly ordered),

we charge 10% of the value of the goods but at least EUR 7.50, to cover

administration costs.

17. Place of fulfilment, court of jurisdiction
The place of fulfilment for all obligations arising from this contract is D-70707

Fellbach. The court of jurisdiction for any legal dispute arising from this contract

is D-71332 Waiblingen. (All disputes that arise from this contract or about its

validity will be decided by a court of arbitration according to the Arbitration Rules

of the German Committee for Arbitration Courts/Settlement and Arbitration

Procedure of the International Chamber of Commerce. Such decisions will be

final  and  normal  legal  procedures  are  excluded.)  German  law  applies  (BGB

and HGB = civil and commercial codes). The application of UN purchasing law

(CISG) is excluded.

18. Validity clause
If individual conditions should be found to be not legally valid, the remaining

conditions continue to apply. The invalid conditions will be replaced by

conditions  which  fulfil  as  closely  as  possible  the  commercial  intent  of  the

contract with reasonable consideration of the interests of both parties. With the

publication of these Conditions for Sales, Deliveries and Payment, all previous

versions become invalid. This does not apply to contracts agreed before

publication.

MArki

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Catalo

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16

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s from

www.

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All sale

s are s

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rms of s

ale, de

livery, a

nd pay

ment. A

ll rights f

or desi

gn, pho

tograp

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exts re

served b

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no pho

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3/2015 > P

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n german

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CLAMPIN

G. SCRE

WING. L

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.

Catalo

gue o

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o. 515

429 ∙

€ 2,40

Andr

eAs M

Aier

GmbH & C

o. KG

Waibling

er Stra

ße 116

∙ D-707

34 Fellba

ch

Postfa

ch 1760

∙ D-707

07 Fellb

ach

Phone

: +49 7

11 5766

-0

Fax: +4

9 711 5

75725

E-mail:

amf@a

mf.de

interne

t: www

.amf.de

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Prospekt_2015_KennzWkz_EN_Umschlag.indd   1

18.02.2015   10:12:22

background image

Subject to technical alterations.

anDREas maiER FELLBacH ∙ www.amf.de

Low-cost automation

11

marking and cleaning tools

+   Economical ma

rking of workpieces

directly in the mach

ine tool

+   Reduces throu

ghput times of part

s

in production

+   Fully automati

c cleaning of the

fixture and the com

plete inside

space of the machin

e

+   Removes from e

mployees

the burden of dislik

ed and

unproductive tasks

MArki

ng  An

d cleA

ning t

ools

Catalo

gue 20

15 / 20

16

reque

st addi

tional ca

talogue

s from

www.

amf.d

e

All sale

s are s

ubject t

o our te

rms of s

ale, de

livery, a

nd pay

ment. A

ll rights f

or desi

gn, pho

tograp

hs and t

exts re

served b

y the p

ublishe

r, AMF.

no pho

tomech

anical r

eprodu

ction w

ithout o

ur expr

ess pe

rmission

. en > M

g 3.//0

3/2015 > P

rinted i

n german

y

CLAMPIN

G. SCRE

WING. L

OCKING

.

Catalo

gue o

rder n

o. 515

429 ∙

€ 2,40

Andr

eAs M

Aier

GmbH & C

o. KG

Waibling

er Stra

ße 116

∙ D-707

34 Fellba

ch

Postfa

ch 1760

∙ D-707

07 Fellb

ach

Phone

: +49 7

11 5766

-0

Fax: +4

9 711 5

75725

E-mail:

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Low-cost automation

Catalogue extract 2015

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all sales are subject to our terms of sale, delivery, and payment. all rights for design, photographs and texts reserved by the publisher, amF.
no photomechanical reproduction without our express permission. DHw 1.//04/2015

CLAMPING. SCREWING. LOCKING.

cat. order no. 552554 ∙ € 1,75

andreas maier gmbh & Co. Kg
Waiblinger Straße 116 ∙ D-70734 Fellbach
Postfach 1760 ∙ D-70707 Fellbach
Phone: +49 711 57 66-0
Fax: +49 711 57 57 25
E-mail: amf@amf.de
internet: www.amf.de

„ZERo-point“ cLamping

systEm

HanD tooLs

HyDRauLic cLamping systEms

magnEtic cLamping

systEms

cLamping anD FixtuRE

systEms

Vacuum cLamping tEcHnoLogy

toggLE cLamps

paLLEt FEED systEms

mEcHanicaL cLamping

ELEmEnts

gRippER

maRking anD cLEaning

tooLs

Locks FoR gatEs anD DooRs