robots industry_robot applications_catalogue EN, Überblick



Beschreibung

Moving energy made easy – for robot applications


The modular igus® robot construction kit comprises over 5,000 different parts. We can offer you the optimum, customised solution for almost any robot application. Our "Quick Robot" online tool can be used to create the ideal configuration in seconds – try it for yourself: www.igus.eu/quickrobot All igus® robotic components are tested in our laboratory and have already been used reliably in many applications for years. Our goal is to ensure that the whole energy supply on your robots is reliable. We do not simply focus on mechanical protection but instead look at the entire application including cables that have also been especially developed for use on robots. We will gladly find a solution for your application too, and look forward to receiving your enquiry.


background image

ro

bots.

..

... Moving energy made

easy

...

in

du

str

y

... for robots ...

20

17...

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QuickRobot

Complete energy supply tool for robots

User friendly online tool offers around 2,000 component selection options for energy supply systems in the robotics sector

igus

®

QuickRobot – Complete energy supply tool for robots

Thanks to this selection tool for robot equipment,
a complete cable guide system can be specified
from the available robot types. One can select eit-
her full system or a system for an individual axis.

Selection of robot types according to manu-

facturer and the required e-chain

®

sizes

according to diameter

Other optional parts can be selected

Equipment option for each axis can be

conveniently ordered with one article number

The entire robot can be equipped with

just three article numbers.

Enquiry or ordering option

Also available for download from iTunes free

of charge as an iOS iPad app

More information

www.igus.eu/quickrobot

Moving energy made easy – for robot applications

The modular igus

®

robot construction kit comprises over 5,000 different parts. We can offer you the

optimum, customised solution for almost any robot application. Our "Quick Robot" online tool can
be used to create the ideal configuration in seconds – try it for yourself:

www.igus.eu/quickrobot

All igus

®

robotic components are tested in our laboratory and have already been used reliably in many

applications for years. Our goal is to ensure that the whole energy supply on your robots is reliable.
We do not simply focus on mechanical protection but instead look at the entire application including
cables that have also been especially developed for use on robots. We will gladly find a solution for
your application too, and look forward to receiving your enquiry.

Jörg Ottersbach

Head of Industry Management
Robotics
Phone: +49-2203 9649-688
jottersbach@igus.de

Markus Hörter

Project Manager
Robotics
Phone: +49-2203 9649-940
mhoerter@igus.de

We will gladly visit your site and demonstrate
the benefits of the igus

®

triflex

®

R robot

e-chain

®

.

Further details on the igus

®

robotic e-chain

®

are available online:

www.igus.eu/best/triflexTR
www.igus.eu/best/triflexTL

Matthias Meyer

Technical Sales
Robotics
Phone: +49-2203 9649-161
mmeyer@igus.de

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triflex

®

R

26
64

easy triflex

®

108

triflex

®

110

triflex

®

TRL, TRLF

38

136

188

18

10

142

198

98

chainflex

®

CFROBOT

142

twisterchain

®

114

twisterband

130
132

42

47

52
57
58
62

196

igus

®

solutions for the      robot industry

Axis 3-6

From page

RS - Retraction systems

From page
From page
From page

Axis 2

From page

Axis 7

energy chain system

®

E4.1

From page

readychain

®

for axis 7

From page

Other contents

Application examples

From page

QuickRobot-Configurator

From page

Harnessed e-chains

®

and cables

From page

robolink

®

modular system

From page

Assembly instructions

From page

Lubrication-free guides

drylin

®

T linear guides

From page

Accessories

Mounting brackets

From page

Gliding feed-throughs/

Protectors

From page

Mounting brackets

From page

chainfix clamps

From page

UR clips

From page

Protective jackets

From page

Axis 1

From page
From page

RBR e-chains

®

From page

Torsion cables

From page

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24h/100.000

DIN EN ISO

9001:2008

ISO/TS

16949:2009

1

plastics for longer life

®

-

increase the service life of your
machines with igus

®

e-chains

®

Reducing maintenance, while cutting costs and ex-
tending service life; everything delivered immediately
from stock - this is our aim. This catalogue contains
more than 100,000 products available from stock or
with short delivery times, and starting from a batch
size of one. We look forward to your call or email.

Orders can be placed until 8:00 pm local time.
Phone +49 2203 9649-800
"Emergency-Service" around the clock.
100,000 products from stock.
No minimum order quantities.
No surcharges.

igus

®

is certified in accordance with DIN EN ISO

9001:2008 and ISO/TS 16949:2009 in the field of
energy chains

®

with cables and harnessing, as

well as plastic plain bearings.

© igus

®

GmbH - 08/2017

Available from stock.

Ready for delivery in 24-48h*

*The delivery times indicated correspond to the average
time until the ordered goods are dispatched.

7 to 8 plus Saturday service

Monday to Friday 7:00 am to 8:00 pm
Saturday from 8:00 am to 12:00 pm

Order hotline

Phone +49 2203 9649-800
Fax

+49 2203 9649-222

Guarantee

Beyond the legal warranty we also vouch for wear
and tear. With a warranty certificate!

No minimum order quantity!
No surcharges!

You can find us online at   www.igus.eu

Onlineshop   www.igus.eu

Product finder, configurator, online catalogues, CAD
modules and many more. Order around-the-clock!

3D CAD, lifetime calculation, configurators and more   www.igus.eu

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3

RoHS

2

Video online   www.igus.eu/testlab

Applications involving high duty cycles, speeds and accelerations
or demanding environmental conditions require proven systems
especially for e-chains

®

, cables, polymer bearings and linear sys-

tems. igus

®

constantly conducts tests at its own laboratory under

real-world conditions. Every year, we conduct more than 4,100
tests on e-chains

®

and cables, and over 9,600 tests on plain

bearings. These tests focus on push/pull forces, friction values
and wear rates. Other factors like dirt, weathering, cold and im-
pact are also tested. Our laboratory is also at your disposal. If we
don’t have data for your type of application, we can conduct a
test representative of your requirements.   www.igus.eu/test

2,750 m

2

igus

®

lab. The largest test lab in the

e-chain

®

industry with 65 e-chain

®

test machines

and about 7,515 test results per year. 253 simul-
taneous tests for e-chain

®

and chainflex

®

cables

with more than 10 billion e-chain

®

cycles (in the

e-chains

®

and chainflex

®

lab per year) ensure reli-

able energy supply systems for all industries and
installation types.

igus

®

system warranty - every

application is different. igus

®

warranty certificates can be
issued for your individual ap-
plication. Ask for the igus

®

warranty: "chain, cable, guar-
antee"

All products are tested and available from a single source.
Examples of test certificates and quality seals for igus

®

products ... more upon request

Electronic checking and archiving for every e-chain

®

production batch

igus

®

dynamic bending test

Speed up to 10 m/s and acceleration up to 200 m/s

2

are

tested by igus

®

Long travel test field - 125 m travel length, speed 300 m/min

Long-term wear and life-time test

Noise level test inside an igus

®

acoustic cell

We hereby confirm the following warranty for the igus

®

e-chainsystem

®

application described on

the back page of this certificate:

For a period of 24 months upon delivery, we will ship replacement parts for any igus

®

components

that fail due to wear and tear, free of charge (shipping ex works). This does not include failure due
to mechanical impact and damage due to incorrect assembly. Shipping of replacement parts does
not prolong the warranty period.

We reserve the right of inspecting the installed e-chainsystem

®

, prior to its first operation.

Other agreements:_____________________________________________________________________

______________________________________________________________________________________

______________________________________________________________________________________

Warranty confirmed

Date

igus

®

GmbH

Stamp and signature

Global Warranty

Global warranty for ___________________________________

igus

®

GmbH    Spicher Str. 1a    51147 Köln

Phone +49-2203-9649-800
Fax

+49-2203-9649-222

Internet igus.de
E-Mail info@igus.de

Certificate

Tested thousands of times,

proven millions of times.

Quality

from the

igus

®

laboratory

background image

5

4

Delivery and consultation daily from
7 am to 8 pm, Saturday from 8 am to 12 pm!

Innovation and service are the focal points of our corporate
philosophy. We have therefore put together an extensive pack-
age of services for you: no minimum order quantity, speedy
delivery from 24 h, more than 100,000 products from stock.
Order an iglidur

®

bearing or a pre-assembled standard portal

from stock in 24 hours at no extra cost. Rapid delivery world-
wide guaranteed. Spare parts are delivered ex stock in the
shortest possible time.
Take advantage of further service options from igus

®

:

Free samples: we will be happy to send you free samples
for testing in your application. Order here

www.igus.eu/samples

The monthly newsletter keeps you regularly informed
about new igus

®

solutions. Register here

www.igus.eu/newsletter

Order at igus

®

: no minimum order

quantities, no surcharges.

myigus space online

igus

®

Newsletter

24

hrs

24-48

hrs

3-5

business days

10

business days

Single components

For example:
One e-chain

®

link, 6 m of e-chain

®

,

3 strain-relief elements, etc.

Customised
e-chainsystems

®

For example:
11.46 m of e-chains

®

with interior sep-

arators, mounting brackets and strain
relief elements according to your spec-
ifications. Also with loose accesso-
ries: chainflex

®

cables, guide troughs,

mounting brackets and strain reliefs

Harnessed systems

For example:
readychain

®

"basic"

Simple, harnessed e-chainsystems

®

including installed cables with-
out plug connections, labelled and
tail lengths to your specifications

Complex pre-
fabricated systems

For example:
readychain

®

"premium"

Complex customised e-chainsystem

®

including cables as well as plug
connections, mounting brackets,
tail-lengths and other components
to your specifications

More information   www.igus.eu

The igus

®

service.

Worldwide,

quick and

reliable.

background image

7

6

More information   www.igus.eu

What began in 1964 with a single injection moulding machine in
a garage in Cologne has within half a century become a global
enterprise. It all started more than 50 years ago when Günter
Blase, who established the company, had an idea about the
potential of polymer materials. A mere one year after the com-
pany was established, an injection moulding machine about
the size of a sewing machine was used to make the very first
products. In 1971, igus

®

delivered the first energy chain

®

. The

company's own design engineering team has been developing
the range of plastic e-chains

®

since 1983. In accordance with

the igus

®

slogan "Moving energy made easy", the company

configures, produces and assembles the appropriate energy
chain system

®

- the "umbilical cord" of all modern machines

- in line with the wishes of the customer. In the course of its
history, igus

®

gradually grew to become a systems supplier. In

1989, the company developed the CF1, which was its own first
chainflex

®

cable specially designed for use in energy chains

®

.

Today, the 3,180 employees come up with new ideas daily,
make high-quality products, ensure streamlined processes
and delivery times and, above all, stay close to the customer.
On average, igus

®

dispatches around 5,500 consignments

per day. In order to ensure speedy and individual delivery, the
customers receive exactly the product they need for their ap-
plication from 14 storage and assembly centres worldwide: as
a single component or as a complete system, also installed or
assembled on site upon request.

products with variants

staff

sales

subsidiaries

From a garage to the global

market with tribopolymers

igus

®

-

close to the

customer

since 1964

2

3

160

27

10

65

75

85

90

95

2000

05

08

2010

12

14

16

2017

1965

1971

1989

1991

1995

2001

2006

2009

2010

2012

2014

2016

2017

1979

1989

2003

2007

2008

2010

2012

2014

2016

2017

1980

1983

1994

1997

2001

2005

2008

2010

2012

2014

2016

2017

1993

2003

2007

2009

2011

2013

2014

2016

2017

1977

1994

2009

2012

2014

2017

2015

16

30

36

Guarantee

month guarantee

igus

®

– close to

the customer

since 1964

From  a  garage  to  the  global  market  with
tribopolymers

What began in 1964 with a single injection moulding machine
in a garage in Cologne has within half a century become a
global enterprise. It all started more than 50 years ago when
Günter Blase, who established the company, had an idea
about the potential of polymer materials. A mere one year
after the company was established, an injection moulding
machine about the size of a sewing machine was used to
make the very fi rst products. In 1971, igus

®

delivered the

fi rst energy chain

®

. The company's own design engineering

team has been developing the range of plastic chains
since 1983. In accordance with the igus

®

slogan "Moving

energy made easy", the company confi gures, produces
and assembles the appropriate energy chain system - the
"umbilical cord" of all modern machines - in line with the
wishes of the customer. In the course of its history, igus

®

gradually grew to become a systems supplier. In 1989,
the company developed the CF1, which was its own fi rst
chainfl ex

®

cable specially designed for use in energy chains.

Today, the 3,180 employees come up with new ideas daily,
make high-quality products, ensure streamlined processes
and delivery times and, above all, stay close to the customer.
On average, igus

®

dispatches around 5,500 consignments

per day. In order to ensure speedy and individual delivery,
the customers receive exactly the product they need for
their application from 14 storage and assembly/installation
centres worldwide: as a single component or as a complete
system, also installed or assembled on site upon request.

First iglidur

®

slide ele-

ment: Plug

valve for the

company

Pierburg

First

e-chain

®

(series 20)

E4 e-tubes,

to open on

both sides

xigus 1.0

electronic

catalogue

readychain

®

,

with the

slogan

“Chain-

Cable-

Guarantee”

Low-vibration

e-chains

®

:

system E6

rol e-chain

®

:

System P4

Chip-proof:

RX e-tube

twisterband:

turn 7000°

The alternative

to the cable

drum:

the modular

e-spool system

The fi rst plug-in

energy chain

®

:

readychain

®

speed 2.0

100 % stable,

fi lled in seconds:

easy chain

®

HD

Plastic energy

chain

®

according

to "Hygienic De-

sign Guidelines"

First

e-chain

®

catalogue,

2 pages

First

chainfl ex

®

cable CF1

trifl ex

®

R

3D e-chains

®

"One for all":

system E4.1

e-chains

®

E4.350:

largest polymer

e-chain

®

For

Pick & Place:

pikchain

®

Flip open

chain links on

triflex

®

TRLF

Cost-eff ective

chainfl ex

®

M

cables

Predictive

maintenance with

smart plastics

Angle adapter

ibow for priceless

fl exibility

First Polymer

Bearings

catalogue,

8 pages

First

bearing

material:

iglidur

®

G

First

igubal

®

rod end

drylin

®

T

linear

guide sys-

tems

drylin

®

N

miniature

linear guide

systems

iglidur

®

PRT

slewing ring

bearings

xiros

®

polymer

ball bearings

iglidur

®

bar

stocks for free

design:

Ø 10-100 mm

Individual design:

igubal

®

coupling

bars

Versatile:

iglidur

®

Tribo-Tape

3D printing

service for wear

resistant compo-

nents

"Eco series" linear

modules – with 3D

printed parts

First

drylin

®

R

linear round

shaft guide

drylin

®

W

modular linear

guide systems

drylin

®

ZLW

Toothed belt

axes

robolink

®

joints

drylin

®

E –

linear axes

with stepper

motor

High effi  ciency:

dryspin

®

high helix screw

drives

iglidur

®

Tribo-

Filament for

3D printing

drylin

®

carriage

for curved rail

robolink

®

low-cost

robot:

modular ...

built or buy

Company

founders

Günter and

Margret

Blase in front

of the double

garage from

1964

Relocation

to

Lochermüh-

le

in Bergisch

Gladbach

Relocation

to

the new

igus

®

factory in

Cologne

60% factory

extension

in Cologne

2nd factory

extension

in Cologne

Change your

bearing now:

igus.eu/iglidur

303 million

552 million

45,000

80,000

95,000

1,200

1,800

2,950

3,180

100,000

8,000

1,000

Products with variants

Staff

Sales

Subsidiaries

CP_EU_catalogue_timeline igus_EKS_2017.indd   Alle Seiten

10.08.2017   12:57:24

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8

9

More information   www.igus.eu

Nearly 200,000 customers worldwide trust "plastics for longer
life

®

" - manufacturing products at low-cost, while also ensur-

ing quality. Plastics are becoming increasingly affordable and
technical benefits continue to grow. We have been developing,
making and selling our products according to this principle for
years. In view of the potential of plastics technology, we offer
a wide and varied range of Tribo components. Wear resistant
parts as Catalogue items are to be on stock, to allow us to
complete customer requests within hours and ship.
igus

®

is continuing its growth trend and is focusing more than

ever on sophisticated yet simpler solutions for all applications
and budgets.

Investments in better technol-

ogy and faster delivery times

The flexible

igus

®

factory

"For us, customers have the same significance as the sun
to life on earth. The sun gives light, warmth and energy;
our customers give us ideas, work and money."

Material preparation

Injection moulding

Warehouse

Toolmaking

Open offices

Assembly factory

background image

10

11

Thanks to the selection tool
for robot equipment, the
complete system including
cable guide systems can be
specified for the available ro-
bot types. One can either se-
lect full system or system for
an individual axis.

Creating parts lists as PDF, options for
each axis can be conveniently ordered
with one article number. Query or order-
ing option

Selection of robot types according to
manufacturer and the required e-chain

®

sizes according to diameter. Other op-
tional parts can be selected. Equipment
option for each axis can be convenient-
ly ordered with one article number. The
entire robot can be equipped with just
three article numbers.

User friendly online tool offers
around 2,000 component selection
options for energy supply
systems in the robotics sector

igus

®

QuickRobot - robot energy supply config-

ured online in an instant

igus

®

is expanding its range of intuitive online tools for the se-

lection, configuration and ordering of energy supply systems.
"QuickRobot" makes it possible to configure the complete sys-
tem for 79 types of robots in an instant. The configuration via
the QuickRobot goes hand in hand with an integrated ordering
system. In this way the custom product package can be cre-
ated and ordered very quickly. You immediately receive parts
lists as PDF, options for each axis can be conveniently ordered
with one article number. You can also choose other optional
items. No matter which equipment option is selected, the order
is always clear and easy to understand.

More information   www.igus.eu/quickrobot

Online tool -

reduce process costs

QuickRobot

background image

TR.907.667.140

1

TR.100.21.01.30

1

TR.907.595

1

TR.RS.100.L

1

TR.60.02

2

TRL.60.087.0

123

TR.909.011

2

TR.908.080

1

TR.60.01

2

TRC.100.145.0

61

TR.100.10

4

TRC.F.100.0900.1.0

1

13

12

Configuration example

Axis 3-6

with igus

®

e-chain

®

TRC.100

KUKA

robot system - 3D-model

Installation package for retraction system on the robot - TR.P36.1002.100

Item

Part No.

Specification

Quantity

Clamp, axis 6, 140 mm

Mounting bracket for axis 6,
for attachment on clamp, strain relief with cable tiewraps
The RS system alignment device
allows the adjustment of the installation position by ± 250 mm
Retraction system, fixed end left, without
e-chain

®

and fibre-rod module

e-chain

®

pack for axis 2 - TRL.P23.1002.60

Item

Part No.

Specification

Quantity

Mounting bracket without strain relief

e-chain

®

TRL

Adapter console axis 2

Adapter console axis 3

Mounting bracket with strain relief

e-chains

®

pack for retraction system - TRC.RS.100.145.1000.09.0

Item

Part No.

Specification

Quantity

e-chain

®

TRC

Protector for e-chains

®

TRC, TRE, TRL.

Ø-Index 100, with screw connection

Fibre rod module, complete set

You can find the right equipment here also for axes 1 and 7 of your robot system.
Please contact us.

KR 120 R2500 pro

Axis 2

with igus

®

e-chain

®

TRL.60

More information   www.igus.eu/quickrobot

background image

15

TR.907.992

1

TR.70.21.01.30

1

TR.907.270

1

TR.RS.70.R

1

TR.100.02

2

TRL.100.145.0

81

TR.907.260

2

TR.100.01.M8

2

TRC.70.110.0

105

TR.70.10

6

TRC.F.70.0900.1.0

1

15

14

R-2000iB/125L

Configuration example

Axis 3-6

with igus

®

e-chain

®

TRC.70

Axis 2

with igus

®

e-chain

®

TRL.100

You can find the right parts here also for axes 1 and 7 of your robot system.
Please contact us.

FANUC

robot system - 3D-model

Installation package for retraction system on the robot - TR.P36.2001.70

Item

Part No.

Specification

Quantity

Clamp, axis 6, with groove, 160/165 mm

Mounting bracket for axis 6,
for attachment on clamp, strain relief with cable tiewraps

Mounting bracket axis 3

Retraction system, fixed end right, without
e-chain

®

and fibre-rod module

e-chain

®

pack for axis 2 - TRL.P23.2001.100

Item

Part No.

Specification

Quantity

Mounting bracket without strain relief

e-chain

®

TRL

Adapter console axis 2

Mounting bracket with strain relief, internal thread M8

e-chains

®

pack for retraction system - TRC.RS.70.110.1750.09.0

Item

Part No.

Specification

Quantity

e-chain

®

TRC

Protector for e-chains

®

TRC, TRE, TRL.

Ø-Index 70, with screw connection

Fibre rod module, complete set

More information   www.igus.eu/quickrobot

background image

TR.907.667.200

1

TR.85.21.01.30

1

TR.907.347

1

TR.RS.70.R

1

TRC.70.110.0

85

TR.70.10

5

TRC.F.70.0900.1.0

1

17

16

Configuration example

IRB 6640-xxx / 2.55

Axis 3-6

with igus

®

e-chain

®

TRC.70

You can find the right parts here also for axes 1, 2 and 7 of your robot system.
Please contact us.

ABB

robot system - 3D-model

Installation package for retraction system on the robot - TR.P36.3001.70

Item

Part No.

Specification

Quantity

Clamp, axis 6, 200 mm

Mounting bracket for axis 6,
for attachment on clamp, strain relief with cable tiewraps

Adapter console, short for axis 3

Retraction system, fixed end right, with-
out e-chain

®

and fibre-rod module

e-chains

®

pack for retraction system - TRC.RS.70.110.1250.09.0

Item

Part No.

Specification

Quantity

e-chain

®

TRC

Protector for e-chains

®

TRC, TRE, TRL.

Ø-Index 70, with screw connection

Fibre rod module, complete set

More information   www.igus.eu/quickrobot

background image

19

18

triflex

®

R in storage and retrieval system

Flexible production - plant for the production of plastic vehicle tanks. In order to provide the end customer in the automotive
industry with maximum flexibility, the production facilities are equipped completely with robots. The igus

®

RSP systems prevent

loop formation of the e-chains

®

due to the multi-axis movements of the robot.

th

e-chain

Moving energy made easy - for robots

triflex

®

R in a motion simulator. Depending on the test, the simulator must perform a cabin rotation of up to 360° and is

equipped with additional data and supply cables. A triflex

®

RSP retraction system is installed here.

More information   www.igus.eu/robotics_applications

Application examples

igus

®

3D e-chains

®

background image

21

20

triflex

®

R installed on a robot arm

Use in harsh, dirty environments

triflex

®

R at axis 1-6, E4.1 at axis 7 of the robot

Close routing on the robot arm without loop formation

triflex

®

TRL - lightweight, for quick cable removal

Process security with the igus

®

installation service

Moving energy made easy - for robots

Reliable energy supply even outdoors

th

e-chain

More information   www.igus.eu/robotics_applications

Application examples

igus

®

3D e-chains

®

background image

23

22

E4 RBR - application in a telescope - cold temperatures
and snow - failsafe

An igus

®

twisterband guides the energy of the 5-axis cut-

ting heat in this wood working machine, safe and cost-ef-
fective

Laser measuring telescope with triflex

®

R. Rotary motion

in both directions ≤ 310°

System E4 " RBR " supplies harbour crane with energy -
rotary movements

E2 mini, Series B15 - The motor spindle has a swivelling
range of approx. 210°

triflex

®

R in a magnesium die-casting industry (heat, dirt,

oil, metal chips, dust) - failsafe

Moving energy made easy - for robots

th

e-chain

triflex

®

R e-chains

®

for multi-axis and linear application with E2 mini e-chain

®

on the tool unit

More information   www.igus.eu/robotics_applications

Application examples

igus

®

3D e-chains

®

background image

24

25

for robots and

3D movements

igus

®

3D

e-chains

®

background image

26

27

Available from stock.

Ready for delivery in 24-48h*

*The delivery times indicated correspond to the average time until the ordered goods are dispatched.

Assembly video available online at

www.igus.eu/triflexR_assembly

Discover the advantages   www.igus.eu/best/TL   www.igus.eu/best/TR

triflex

®

R (R for "round") is the third generation of multi-axis igus

®

e-chains

®

. The key design characteristics of igus

®

triflex

®

R have

made this product very successful in the robot industry.

Defined torsion stop-dog on each e-chain

®

link

Defined minimum bend radius

High tensile strength ball-and-socket joint

Compact retraction system options to prevent loop formation

Fibre-rod option for partial directional control and reinforce-
ment

No extra support elements required e.g. steel cables, spring
suspensions etc.

Wide range of accessories

triflex

®

R available in 5 versions from stock

TRC  closed design with smooth and robust exterior
TRE  "easy" design, easy to fill from outside
TRCF closed design with snap lock mechanism
TRL  very lightweight, with "easy"-design
TRLF light version with snap lock mechanism

Typical industries and applications

The first choice for multi-axis robots   Machine tools   Han-

dling machines - 6-axis   Conveyor systems   Packaging ma-

chines   General mechanical engineering, etc.

For multi-axis

movements and

robots - triflex

®

R

A tough, bend radius stop-dog actively
prevents cables and hoses from kinking

The defined torsion stop ensures an even
distribution of the torsional load across the
entire cable length

Interior separation: two or three chamber
system for a reliable cable guide

Tensile strength is absorbed directly by
the e-chain

®

- no additional supports are

necessary

Openable - series TRCF and TRLF have
snap lock mechanism for quick filling

Standard and light mounting brackets available
with or without integrated strain relief. Some
versions available in ESD material, from stock

Various heavy duty and compact con-
nections and quick-change units are
available for your application

Mounting brackets options with gliding
feed-through and swivel bearing. Bear-
ing with a maintenance-free igubal

®

ball

and socket joint

4 retraction system options available to
prevent formation of loops in the robot's
working area

Series TRC - electrically con-
ducting ESD/ATEx versions
available

UL94-V2
classification

iF product design award

2004 for igus

®

series TRC

2007 for igus

®

series TRL

2013 for igus

®

series TRLF

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R features

triflex

®

R robotics

Key benefits for the ro

botics industry

background image

[mm]

TRC·TRE·TRCF

60 - 125

66

TRC·TRE

40 - 100

72

TRC·TRE·TRCF

40 - 125

78

TRC·TRE

40 - 50

84

Bi1

[mm]

Bi2

[mm]

d1

[mm]

d2

[mm]

Ba

[mm]

R

[mm]

[mm]

Bi 1

Ba

d1

d1

d1

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d2

d1

Bi

Ba

d1

d1

d1

Bi

Ba

d1

d1

d1

TRC.30

89

32

TRC.40

72

32

TRC.50

58

32

TRC.60

49

32

TRC.70

39

32

TRC.85

33

32

TRC.100

29

32

TRC.125

2)

23

32

Bi 1

Ba

d1

d1

d1

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d2

d1

Bi

Ba

d1

d1

d1

Bi

Ba

d1

d1

d1

TRE.30

89

34

TRE.40

72

34

TRE.50

58

34

TRE.60

49

34

TRE.70

39

34

TRE.85

33

34

TRE.100

29

34

TRE.125

2)

23

34

Bi 1

Ba

d1

d1

d1

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d2

d1

Bi

Ba

d1

d1

d1

Bi

Ba

d1

d1

d1

TRCF.65

44

36

TRCF.85

33

36

TRCF.85

4)

33

36

TRCF.100

29

36

Bi1

[mm]

Bi2

[mm]

d1

[mm]

d2

[mm]

Ba

[mm]

R

[mm]

[mm]

Bi 1

Ba

d1

d1

d1

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d2

d1

Bi

Ba

d1

d1

d1

Bi

Ba

d1

d1

d1

TRL.30

3)

89

38

TRL.40

72

38

TRL.60

49

38

TRL.70

39

38

TRL.100

29

38

Bi 1

Ba

d1

d1

d1

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d1

d2

Ba

Bi 1

Bi 2

d2

d1

Bi

Ba

d1

d1

d1

Bi

Ba

d1

d1

d1

TRLF.65

44

40

TRLF.85

33

40

TRLF.100

29

40

TRLF.125

23

40

28

29

Available from stock.

Ready for delivery in 24-48h*

*The delivery times indicated correspond to the average time until the ordered goods are dispatched.

1) For quick and easy fitting or removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value

2) Max. cable diameter Ø 41 mm. Max. cable diameter changes to Ø 36 mm, if lengthening or shortening an already populated triflex

®

R

3) TRL 30 with 2-chamber system

4) Special size TRCF.85.240.0 with 240 degree bend radius and a range of accessories

More information   www.igus.eu/triflexR

triflex

®

R | Retraction system overview

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

Series

System

For triflex

®

R

e-chains

®

For ø Index

Page

RSP -
pneumatic
retraction system
RS -
modular retraction system

RSE linear
cost-effective
retraction system, linear
RSE
cost-effective retraction sys-
tem, for small robots

Series

Inner height

≤ ø cable

Outer width Bend radius

Pitch

Links

per m

Page

Series TRC -

closed design

chip protection,
smooth exterior

12

10

10

8

34.5

50

11.3

15

13

13

11

43

58

13.9

18.8

16.2

16.5

14

54

80

17.4

22.5

19.5

20.5

17.5

65

87

20.4

28

24

26

22

81

110

25.6

33

28

31

26

94.5

135

30.6

37.5

32.5

35.5

30.5

108

145

34.5

43.3

43.3

41

41

135

182

44.6

Series TRE -

"easy" design

very easy to fill,
cables are simply pushed in

12

10

10

1)

8

1)

34.5

50

11.3

15

13

13

1)

11

1)

43

58

13.9

18.8

16.2

16.5

1)

14

1)

54

80

17.4

22.5

19.5

20.5

1)

17.5

1)

65

87

20.4

28

24

26

1)

22

1)

81

110

25.6

33

28

31

1)

26

1)

94.5

135

30.6

37.5

32.5

35.5

1)

30.5

1)

108

145

34.5

43.3

43.3

41

1)

41

1)

135

182

44.6

Series TRCF -

closed design

with snap lock mechanism

chip protection,
smooth exterior

22.3

20

70.2

100

23.1

30

28

94.5

135

30.6

30

28

94.5

240

30.6

34.3

32

108

145

34.5

Series

Inner height

≤ ø cable

Outer width Bend radius

Pitch

Links

per m

Page

Series TRL -

the "light" version of

the "easy"-design

easy to fill and cost-effective

12.5

11

10

1)

8

1)

34.5

50

11.3

15

13

1)

45

58

13.9

23

20.5

1)

65

87

20.4

28

26

1)

81

110

25.6

38

35.5

1)

108

145

34.5

Series TRLF -

light version with snap

lock mechanism

lightweight and cost-
effective e-chain

®

24.4

22

70.2

100

23.1

32.8

30

94.5

135

30.6

37.5

35.5

108

145

34.4

46.8

44.5

135

182

44.1

Selection table

Selection table

background image

30

31

-40°C / +120°C

-40°C / +80°C

VDE 0304 IIC UL94-HB

VDE 0304 IIC UL94-V2

TRE.40.B

MAT0050175

TRE.50.B

MAT0051190

TRE.60.B / TRE.70.B

MAT0051135

TRE.85.B

MAT0050170

TRE.100.B

MAT0050172

TRCF.65

MAT0051135

TRCF.85

MAT0050170

TRCF.100

MAT0050172

Easy-to-use disassembly tools for triflex

®

TRE (B version) and

TRCF. Easy disassembling at any position of TRE B-series
even when full.
More information

www.igus.eu/triflex_B_disassemblytool

Assembly video available online at

www.igus.eu/triflexR_assembly

More information   www.igus.eu/triflexR

Reduce installation times with easy-to-use disassembly tools

igus

®

triflex

®

R TRLF - light version, easily openable by hand

or with a screwdriver

igus

®

triflex

®

R TRCF - closed 3D e-tube, openable with a

screwdriver

triflex

®

TR.RSE.40.L or R, cost-effective and lightweight retrac-

tion system with guide roller for small robots

TR.RSE linear retraction system for triflex

®

R, sizes 40-125

triflex

®

RS for a lean e-chain

®

guide. Integrated spring rods generate

the directed pretension so that loops do not form in the working area

Pneumatic retraction system triflex

®

RSP - prevents loop for-

mation on the robot

Speed / acceleration

Upon request

Material - permitted temperature °C, igumid G (TRLF/TRCF)

Material - permitted temperature °C, igumid NB (TRC/TRE/TRL)

Flammability class, igumid G (TRLF/TRCF)

Flammability class, igumid NB (TRC/TRE/TRL)

For series
TRE.B

Part No.
Disassembly tool

For series
TRE.B

Part No.
Disassembly tool

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

Applications

Technical data

Assembly instructions

From page 98

background image

32

TRCF.65

TRC.30

Ba

TRC.40

Ba

Ba

TRC.60

Ba

TRC.70

Ba

TRC.85

Ba

TRC.100

Ba

TRC.125

mm

2)

mm

TRE.60

TRE.70

TRE.85

TRE.100

TRE.125

mm

mm

2)

TRE.40

TRC.50

Ba

TRE.50

TRE.30

Ba

TRL.100

TRL.70

TRCF.85

TRL.30

Ba

ø

TRL.40

Ba

TRL.60

Ba

Ba

Ba

Ba

TRLF.100

Ba

TRLF.125

TRCF.100

Ba

TRLF.85

TRLF.65

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

ø 34.5

ø 30.5

ø 43

ø 38

12

10

15

13

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 83

ø 94.5

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

ø 34.5

12

10

ø 30.5

15

13

ø 43

ø 38

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 94.5

ø 83

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

34.5

11

ø 32.2

12.5

ø 45

ø 41.4

15

ø12

ø 65

ø 60

23

ø15.2

ø

81

ø 75.4

28

ø 20

ø 108

ø 100.2

ø 25

38

ø 70.2

ø 65

ø 16.3

24.4

ø 94.5

ø 87.5

ø 21.9

32.8

ø 108

ø 100

ø 25

37.5

ø 135

ø 125

ø 31.25

46.8

ø 70.2

ø 62.7

ø 18.2

22.3

ø 94.5

ø 84.5

30

ø 24.5

ø 108

ø 96.5

ø 28

34.3

33

Bi 1

Ba

Bi 1

Bi 2

d2

d1

d1

d2

Ba

Bi 2

Bi 1

Bi 2

d1

d2

Bi

d1

d1

d1

Ba

Bi

d1

d1

d1

Ba

Ba

TRC

Bi1

Bi2

Ba

R

d1

d2

TRC

[kg/m]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

TRC.

30.

050

.0

050

89

TRC.

40.

058

.0

1)

058

72

TRC.

50.

080

.0

080

58

TRC.

60.

087

.0

1)

087

49

TRC.

70.

110

.0

1)

110

39

TRC.

85.

135

.0

135

33

TRC.

100.

145

.0

145

29

TRC.

125.

182

.0

182

23

Available from stock.

Ready for delivery in 24-48h*

*The delivery times indicated correspond to the average time until the ordered goods are dispatched.

iF product design award

2004 igus

®

series TRC

Electrically conductive ESD/ATEx versions
several series available from stock

Defined torsion stop, allows free

movement in multiple directions

but still protects the cables

High tensile strength thanks to

special ball-and-socket design

Small bend radii and short pitch

Impact-resistant, abrasion

resistant and dirt resistant

TRC - enclosed, chip-repelling design

Easy assembly

and disassembly

High strength - thanks to

external stop-dogs

Easy attachment and special

accessories for the

robot or machine

More information   www.igus.eu/TRC

Closed and

chip-resistant -

TRC

Secure, closed and chip-resistant energy
supply for multi-axis movements

Smooth but robust outer contours

High torsional stability

Easy to lengthen and shorten

Typical industries and applications

Robotics and automation

Multi-axis machine tools

Wet and cold cells

Painting applications and ESD

Sand and dust exposure

ESD/ATEX e-chains

®

- many sizes from stock

ESD material tested with over 10 million cycles for the toughest requirements

Standardised product - igumid ESD with PTB certificate

Short delivery times including mounting brackets and interior separation; 24hrs,

from stock

More information   www.igus.eu/esd

e-tubes | Series TRC | Totally enclosed, non-openable

Installation dimensions

1)  Available as ESD-Version from stock

2) TRE 125 max. cable diameter Ø 41 mm. Max. cable diameter changes to Ø 36 mm when an already populated e-chain

®

needs to be shortened or lengthened

Part No.
e-tubes

Pitch

Links

per m

12

10

34.5

10

8

11.3

≈ 0.27

15

13

43

13

11

13.9

≈ 0.37

18.8

16.2

54

16.5

14

17.4

≈ 0.59

22.5

19.5

65

20.5

17.5

20.4

≈ 0.85

28

24

81

26

22

25.6

≈ 1.32

33

28

94.5

31

26

30.6

≈ 1.75

37.5

32.5

108

35.5

30.5

34.5

≈ 2.38

43.3

43.3

135

41

41

2)

44.6

≈ 4.70

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

Product range

Robotic applications, closed, chip-resistant

triflex

®

R TRC

background image

34

TRCF.65

TRC.30

Ba

TRC.40

Ba

Ba

TRC.60

Ba

TRC.70

Ba

TRC.85

Ba

TRC.100

Ba

TRC.125

mm

2)

mm

TRE.60

TRE.70

TRE.85

TRE.100

TRE.125

mm

mm

2)

TRE.40

TRC.50

Ba

TRE.50

TRE.30

Ba

TRL.100

TRL.70

TRCF.85

TRL.30

Ba

ø

TRL.40

Ba

TRL.60

Ba

Ba

Ba

Ba

TRLF.100

Ba

TRLF.125

TRCF.100

Ba

TRLF.85

TRLF.65

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

ø 34.5

ø 30.5

ø 43

ø 38

12

10

15

13

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 83

ø 94.5

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

ø 34.5

12

10

ø 30.5

15

13

ø 43

ø 38

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 94.5

ø 83

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

34.5

11

ø 32.2

12.5

ø 45

ø 41.4

15

ø12

ø 65

ø 60

23

ø15.2

ø

81

ø 75.4

28

ø 20

ø 108

ø 100.2

ø 25

38

ø 70.2

ø 65

ø 16.3

24.4

ø 94.5

ø 87.5

ø 21.9

32.8

ø 108

ø 100

ø 25

37.5

ø 135

ø 125

ø 31.25

46.8

ø 70.2

ø 62.7

ø 18.2

22.3

ø 94.5

ø 84.5

30

ø 24.5

ø 108

ø 96.5

ø 28

34.3

35

Bi 1

Ba

Bi 1

Bi 2

d2

d1

d1

d2

Ba

Bi 2

Bi 1

Ba

Bi 2

d1

d2

Bi

d1

d1

d1

Ba

Bi

d1

d1

d1

Ba

TRE

Bi1

Bi2

Ba

R

d1

2)

d2

2)

TRE

[kg/m]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

TRE.

30.

050

.0

050

89

TRE.

40.

058

.0.

B

058

72

TRE.

50.

080

.0.

B

080

58

TRE.

60.

087

.0.

B

087

49

TRE.

70.

110

.0.

B

110

39

TRE.

85.

135

.0.

B

135

33

TRE.

100.

145

.0.

B

/

C

1)

145

29

TRE.

125.

182

.0

182

23

[mm]

TRE.30/40.LOCK 30/40
TRE.50.LOCK

50

TRE.60.LOCK

60

[mm]

TRE.70.LOCK

70/85

TRE.100.LOCK

100

TRE.125.LOCK

125

Available from stock.

Ready for delivery in 24-48h*

*The delivery times indicated correspond to the average time until the ordered goods are dispatched.

Save time - easy disassem-
bly tool available for triflex

®

R

Defined torsion stop, allows free

movement in multiple directions

but still protects the cables

High tensile strength thanks to

special ball-and-socket design

Small bend radii and short pitch

Easy opening mechanism for fast

filling with cables and hoses

TRE - "easy" design -

simply press cables in

Simple tool for fast disassembly

of the triflex

®

B versions

High strength - thanks to

external stop-dogs

Easy attachment and special

accessories for the

robot or machine

More information   www.igus.eu/TRE

Easy to fill -

simply press

cables in - TRE

Easy to fill energy supply for multi-axis
movements

High torsional stability

Easy to shorten and lengthen.

B version - 4x increase in radial stability,
allows larger torsion forces

C version and TRE.125 - fast assembly
due to pin connection and spherical igubal

®

joint allowing 50% higher tensile forces

Typical industries and applications

Robotics and automation

Spot welding and pick and place applica-
tions

When fast cable replacement is needed

Series TRE - electrically conductive
ESD/ATEx version upon request

TRE - very easy to fill,
cables are simply pushed in

TRE.LOCK clips

Clips for a secure fit in the mounting
bracket. Supplied automatically with
every mounting bracket. Please use the
Part No. on the right for reordering.

Installation dimensions

e-chains

®

| Series TRE | "easy" design - simply press cables in

Part No.
e-chains

®

Pitch

Links

per m

12

10

34.5

10

8

11.3

≈ 0.26

15

13

43

13

11

13.9

≈ 0.36

18.8

16.2

54

16.5

14

17.4

≈ 0.56

22.5

19.5

65

20.5

17.5

20.4

≈ 0.83

28

24

81

26

22

25.6

≈ 1.30

33

28

94.5

31

26

30.6

≈ 1.67

37.5

32.5

108

35.5

30.5

34.5

≈ 2.35

43.3

43.3

135

41

41

3)

44.6

≈ 4.40

B

-Series = 4-x higher torsion forces

C

-Series = quick assembly, 50% higher forces

1) Available as

C

-Version Part No. TRE.

100.

145

.0.

C

2) For quick and easy fitting or removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value

3) TRE 125: max. cable diameter Ø 41 mm. Max. cable diameter changes to Ø 36 mm when an already populated e-chain

®

needs to be shortened or lengthened TRE.LOCK

Part No.
as a single part

Size

Part No.
as a single part

Size

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

Product range

Robotic applications, easy filling

triflex

®

R TRE

background image

36

TRCF.65

TRC.30

Ba

TRC.40

Ba

Ba

TRC.60

Ba

TRC.70

Ba

TRC.85

Ba

TRC.100

Ba

TRC.125

mm

2)

mm

TRE.60

TRE.70

TRE.85

TRE.100

TRE.125

mm

mm

2)

TRE.40

TRC.50

Ba

TRE.50

TRE.30

Ba

TRL.100

TRL.70

TRCF.85

TRL.30

Ba

ø

TRL.40

Ba

TRL.60

Ba

Ba

Ba

Ba

TRLF.100

Ba

TRLF.125

TRCF.100

Ba

TRLF.85

TRLF.65

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

ø 34.5

ø 30.5

ø 43

ø 38

12

10

15

13

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 83

ø 94.5

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

ø 34.5

12

10

ø 30.5

15

13

ø 43

ø 38

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 94.5

ø 83

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

34.5

11

ø 32.2

12.5

ø 45

ø 41.4

15

ø12

ø 65

ø 60

23

ø15.2

ø

81

ø 75.4

28

ø 20

ø 108

ø 100.2

ø 25

38

ø 70.2

ø 65

ø 16.3

24.4

ø 94.5

ø 87.5

ø 21.9

32.8

ø 108

ø 100

ø 25

37.5

ø 135

ø 125

ø 31.25

46.8

ø 70.2

ø 62.7

ø 18.2

22.3

ø 94.5

ø 84.5

30

ø 24.5

ø 108

ø 96.5

ø 28

34.3

37

Bi 1

Ba

Bi 1

Bi 2

d2

d1

d1

d2

Ba

Bi 2

Bi 1

Ba

Bi 2

d1

d2

Bi

d1

d1

d1

Ba

Bi

d1

d1

d1

Ba

Bi

Ba

d1

d1

d1

Ba

TRCF

R 240 mm

Bi1

Ba

R

d1

TRCF

[kg/m]

[mm]

[mm]

[mm]

[mm]

[mm]

TRCF.

65

100

.0

100

44

TRCF.

85.

135

.0

135

33

TRCF.

85.

240

.0

1)

240

33

TRCF.

100.

145

.0

145

29

Save time - easy disassem-
bly tool available for triflex

®

R

Flip open, insert cable, and
close snap lock mechanism -
then ready to run!

Defined torsion stop, allows free

movement in multiple directions

but still protects the cables

High tensile strength

thanks to special ball-

and-socket design

Small bend radii and short pitch

3-chamber system

for interior separation

Simply to open for large, stiff

hoses or many cables

Closed design with

snap lock mechanism

Easy assembly and disassembly -

4-piece, with openable lids

Impact-resistant and

dirt resistant

Mounting bracket with

strain relief also available

as intermediate bracket

More information   www.igus.eu/TRCF

Enclosed design

with snap lock

mechanism - TRCF

Snap lock mechanism for fast opening to
insert large cables or hoses

Snap lock mechanism openable with a
screwdriver

Defined minimum bend radius and torsion
stop-dog for optimum cable protection

Enclosed version, for use with dirt and chip
exposure

3 chamber design for ideal cable distribution
and separation

Can be easily lengthened and shortened

Typical industries and applications

Robotics and automation

Painting applications

Large hydraulic hoses

Screw and rivet feeds

Tool changer applications

Robot for laser welding

Robot for screw and rivet applications

Available from stock.

Ready for delivery in 24-48h*

*The delivery times indicated correspond to the average time until the ordered goods are dispatched.

Snap lock mechanism for fast opening,
igus

®

video online

www.igus.eu/TRLFlip

Special size TRCF.85.240.0 with 240 degree

bend radius and a special range of accessories

For secure guidance of laser light cables on robots

The large bend radius (

R

240 mm) increases the ser-

vice life of the laser light cable by preventing kinking

More information   www.igus.eu/TRCF

e-tubes | Series TRCF | Fully enclosed design, with snap lock mechanism

Installation dimensions

Part No.
e-tubes

Pitch

Links

per m

22.3

70.2

20

23.1

≈ 1.10

30

94.5

28

30.6

≈ 2.10

30

94.5

28

30.6

≈ 2.10

34.3

108

32

34.5

≈ 2.70

1) Special size Part No. TRCF.

85

.240

.0 with 240 degree bend radius and a range of accessories

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

Product range

Closed design, dirt resistant, quick filling

triflex

®

R TRCF

background image

38

TRCF.65

TRC.30

Ba

TRC.40

Ba

Ba

TRC.60

Ba

TRC.70

Ba

TRC.85

Ba

TRC.100

Ba

TRC.125

mm

2)

mm

TRE.60

TRE.70

TRE.85

TRE.100

TRE.125

mm

mm

2)

TRE.40

TRC.50

Ba

TRE.50

TRE.30

Ba

TRL.100

TRL.70

TRCF.85

TRL.30

Ba

ø

TRL.40

Ba

TRL.60

Ba

Ba

Ba

Ba

TRLF.100

Ba

TRLF.125

TRCF.100

Ba

TRLF.85

TRLF.65

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

ø 34.5

ø 30.5

ø 43

ø 38

12

10

15

13

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 83

ø 94.5

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

ø 34.5

12

10

ø 30.5

15

13

ø 43

ø 38

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 94.5

ø 83

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

34.5

11

ø 32.2

12.5

ø 45

ø 41.4

15

ø12

ø 65

ø 60

23

ø15.2

ø

81

ø 75.4

28

ø 20

ø 108

ø 100.2

ø 25

38

ø 70.2

ø 65

ø 16.3

24.4

ø 94.5

ø 87.5

ø 21.9

32.8

ø 108

ø 100

ø 25

37.5

ø 135

ø 125

ø 31.25

46.8

ø 70.2

ø 62.7

ø 18.2

22.3

ø 94.5

ø 84.5

30

ø 24.5

ø 108

ø 96.5

ø 28

34.3

39

Bi 1

Ba

Bi 1

Bi 2

d2

d1

d1

d2

Ba

Bi 2

Bi 1

Ba

Bi 2

d1

d2

Bi

d1

d1

d1

Ba

Bi

d1

d1

d1

Ba

TRL

Bi1

Bi2

Ba

R

d1

2)

d2

2)

TRL

[kg/m]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

TRL.

30.

050

.0

1)

050

89

TRL.

40.

058

.0

058

72

TRL.

60.

087

.0

087

49

TRL.

70.

110

.0

110

39

TRL.

100.

145

.0

145

29

iF product design award

2007 igus

®

Series TRL

Defined torsion stop, allows free

movement in multiple directions

but still protects the cables

High tensile strength thanks to

special ball-and-socket design

Small bend radii and short pitch

Easy filling and swapping

of pre-harnessed cables

TRL - light and cost-effective

with "easy" design

Easy assembly

and disassembly

Extremely lightweight due to

one-piece design

Mounting bracket with

strain relief also available

as intermediate bracket

More information   www.igus.eu/TRL

Lightweight

and cost-

effective - TRL

Very easy to fill

Multi-axis e-chain

®

for simple applications

Easy to lengthen and shorten

Typical industries and applications

Robot axes 1-3

Non-robotic applications

Bundling cables for operator controls

Filament feeds on 3D printers

Office applications

Available from stock.

Ready for delivery in 24-48h*

*The delivery times indicated correspond to the average time until the ordered goods are dispatched.

e-chains

®

| TRL series | Light version with "easy" design - simply press cables in

Installation dimensions

Part No.
e-chains

®

Pitch

Links

per m

12.5

11

34.5

10

8

11.3

≈ 0.26

15

45

13

13.9

≈ 0.29

23

65

20.5

20.4

≈ 0.49

28

81

26

25.6

≈ 0.82

38

108

35.5

34.5

≈ 1.42

1) Only available with 2-chamber system

2) For quick and easy fitting or removal of cables using the "easy" design, we recommend a maximum cable diameter of 70% of the specified value

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R TRL

Robotic applications, light and cost-effective

triflex

®

R TRL

Product range

background image

40

TRCF.65

TRC.30

Ba

TRC.40

Ba

Ba

TRC.60

Ba

TRC.70

Ba

TRC.85

Ba

TRC.100

Ba

TRC.125

mm

2)

mm

TRE.60

TRE.70

TRE.85

TRE.100

TRE.125

mm

mm

2)

TRE.40

TRC.50

Ba

TRE.50

TRE.30

Ba

TRL.100

TRL.70

TRCF.85

TRL.30

Ba

ø

TRL.40

Ba

TRL.60

Ba

Ba

Ba

Ba

TRLF.100

Ba

TRLF.125

TRCF.100

Ba

TRLF.85

TRLF.65

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

Ba

ø 34.5

ø 30.5

ø 43

ø 38

12

10

15

13

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 83

ø 94.5

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

ø 34.5

12

10

ø 30.5

15

13

ø 43

ø 38

ø 54

ø 47.7

18.8

16.2

ø 65

ø 57

22.5

19.5

ø 81

ø 71.5

24

28

33

28

ø 94.5

ø 83

37.5

32.5

ø 108
ø 95

ø 135

ø 119

43.3

43.3

Ø41

Ø36

34.5

11

ø 32.2

12.5

ø 45

ø 41.4

15

ø12

ø 65

ø 60

23

ø15.2

ø

81

ø 75.4

28

ø 20

ø 108

ø 100.2

ø 25

38

ø 70.2

ø 65

ø 16.3

24.4

ø 94.5

ø 87.5

ø 21.9

32.8

ø 108

ø 100

ø 25

37.5

ø 135

ø 125

ø 31.25

46.8

ø 70.2

ø 62.7

ø 18.2

22.3

ø 94.5

ø 84.5

30

ø 24.5

ø 108

ø 96.5

ø 28

34.3

41

Bi 1

Ba

Bi 1

Bi 2

d2

d1

d1

d2

Ba

Bi 2

Bi 1

Ba

Bi 2

d1

d2

Bi

d1

d1

d1

Ba

Bi

d1

d1

d1

Ba

TRLF

Bi1

Ba

R

d1

TRLF

[kg/m]

[mm]

[mm]

[mm]

[mm]

[mm]

TRLF.

65.

100

.0

100

44

TRLF.

85.

135

.0

135

33

TRLF.

100.

145

.0

145

29

TRLF.

125.

182

.0

182

23

iF product design award

2013 igus

®

series TRLF

Flip open, insert cable, and
close snap lock mechanism -
then ready to run!

Defined torsion stop, allows free

movement in multiple directions

but still protects the cables

High tensile strength thanks to

special ball-and-socket design

Small bend radii and short pitch

3-chamber system

for interior separation

Simply to open for large, stiff

hoses or many cables

TRLF - light and cost-effective

with snap lock mechanism

Easy assembly

and disassembly

Lightweight mounting bracket

available with strain relief

or as intermediate bracket

More information   www.igus.eu/TRLF

Lightweight,

with snap lock

mechanism -

TRLF

Snap lock mechanism for fast opening

Openable by hand or with a screwdriver

For large, stiff hoses or many cables

Economical multi-axis e-chain

®

for less de-

manding applications

Easy to lengthen and shorten

Typical industries and applications

Painting hoses

Rivet feeds

Robot axes 1-3

Non-robotic applications

Special machine construction

High-tech design

Available from stock.

Ready for delivery in 24-48h*

*The delivery times indicated correspond to the average time until the ordered goods are dispatched.

Snap lock mechanism for fast
opening, igus

®

video online

www.igus.eu/TRLF

Installation dimensions

Part No.
e-chains

®

Pitch

Links

per m

24.4

70.2

22

23.1

≈ 0.79

32.8

94.5

30

30.6

≈ 1.45

37.5

108

35.5

34.5

≈ 1.90

46.8

135

44.5

44.1

≈ 4.13

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

e-chains

®

| Series TRLF | Light version with snap lock mechanism

triflex

®

R TRLF

Product range

Quick filling with larger hoses and cables

background image

E

D

C

B

A

øF

XXX

B

E

D

B

øF

C

E

D

B

E

D

ø

F

C

B

A

E

D

TR.40.01 - TR.100.01

42

TR.40.01 -
TR.100.01

43

TR.125.02

TR.40.02 - TR.100.02

TR.125.02

TR.40.02 -
TR.100.02

E

D

C

B

A

øF

XXX

B

E

D

B

øF

C

E

D

B

E

D

ø

F

C

B

A

E

D

E

D

C

B

A

øF

XXX

B

E

D

B

øF

C

E

D

B

E

D

ø

F

C

B

A

E

D

ø

A

B

C

D

[mm]

E

F

[mm]

[mm]

[mm]

[mm]

[mm]

30.

40.

TR.40.01

.M6

1) 2)

50.

TR.50.01

.M6

1)

60.

TR.60.01

.M8

1) 2)

65.

TR.65.01.M8

1) 5)

70.

TR.70.01

.M8

1) 2)

85.

TR.85.01

.M8

1)

85.

(

R 240

)

TR.85.240.01

.M8

1) 4)

100.

TR.100.01

.M8

1)

125.

ø

A

B

C

D

[mm]

E

F

[mm]

[mm]

[mm]

[mm]

[mm]

30.

40.

TR.40.02

.M6

1)

50.

TR.50.02

.M6

1)

60.

TR.60.02

.M8

1)

65.

TR.65.02

.M8

1)

70.

TR.70.02

.M8

1)

85.

TR.85.02

.M8

1)

85.

(

R 240

)

TR.85.240.02

.M8

1) 4)

100.

TR.100.02

.M8

1)

125.

TR.125.02

.M8

1)

TR.30.02*

TR.40.01

TR.40.02

TR.50.02

TR.60.01

ø122,6

TR.60.02

TR.85.01

TR.85.02

TR.100.01

TR.100.02

TR.125.02

TR.85.01 / TR.85.240.01

TR.85.02 / TR.85.240.01

TR.50.01

TR.70.02

TR.70.01

ø122,6

TR.65.01

TR.65.02

2.5

ø3

41

85

4

ø6

60

126

ø122.6

ø82

2.5

85

41

ø82

4

126

153

4

ø6

60

ø152

4

126

ø6

60

ø122.6

ø6

60

ø122.6

153

4

ø6

60

ø152

153

ø152

4

126

ø6

60

153

4

ø6

60

ø152

48

ø32.4

45

ø6.5

20

14.8

ø3

41

85

ø82

2.5

4

126

2.5

85

41

ø82

ø122.6

ø6

60

4

126

153

4

ø122.6

4

126

ø6

60

ø122.6

ø6

60

153

4

ø152

ø6

60

ø152

ø6

60

177.5

64

ø190

40

ø 9

XXX

TR.30.02*

TR.40.01

TR.40.02

TR.50.02

TR.60.01

ø122,6

TR.60.02

TR.85.01

TR.85.02

TR.100.01

TR.100.02

TR.125.02

TR.85.01 / TR.85.240.01

TR.85.02 / TR.85.240.01

TR.50.01

TR.70.02

TR.70.01

ø122,6

TR.65.01

TR.65.02

2.5

ø3

41

85

4

ø6

60

126

ø122.6

ø82

2.5

85

41

ø82

4

126

153

4

ø6

60

ø152

4

126

ø6

60

ø122.6

ø6

60

ø122.6

153

4

ø6

60

ø152

153

ø152

4

126

ø6

60

153

4

ø6

60

ø152

48

ø32.4

45

ø6.5

20

14.8

ø3

41

85

ø82

2.5

4

126

2.5

85

41

ø82

ø122.6

ø6

60

4

126

153

4

ø122.6

4

126

ø6

60

ø122.6

ø6

60

153

4

ø152

ø6

60

ø152

ø6

60

177.5

64

ø190

40

ø 9

XXX

Standard mounting brackets | With strain relief | For TRC·TRE·TRCF·TRL·TRLF

With integrated strain relief tiewrap plates

Recommended for TRC/TRE/TRCF,
also compatible with TRL/TRLF

Standard fixation onto the robot or
machine with strain relief

More information   www.igus.eu/triflexR

Standard mounting brackets | Without strain relief | For TRC·TRE·TRCF·TRL·TRLF

Without strain relief, only for

Without strain relief, only for

Recommended for TRC/TRE/TRCF,
also compatible with TRL/TRLF

Standard fixation onto the machine/
robot without strain relief

Can also serve as intermediate
bracket

Part No.
with strain relief

Index

Alternative: light mounting bracket

17.8

21

13.5

27

84.5

6.5

21

21

13.5

27

84.5

6.5

25

32

20

40

126

9

25

32

20

40

126

9

25

32

20

40

126

9

38

35

20

40

155

9

38

35

20

40

155

9

38

35

20

40

155

9

Alternative: standard mounting bracket without strain relief

Part No. without strain relief
or as intermediate bracket

Index

Alternative: light mounting bracket

21

13.5

27

84.5

6.5

21

13.5

27

84.5

6.5

32

20

40

126

9

32

20

40

126

9

32

20

40

126

9

35

20

40

155

9

35

20

40

155

9

35

20

40

155

9

40

64

190

9

Strain reliefs are for use on the fixed end and/or moving end.

Standard: through holes in Ø F - 1) option: with threaded bushings, steel, M6/M8

2)  Available as ESD-Version from stock

4) Only for special size TRCF.85.240.0 with 240 degree bend radius   5) Available for delivery upon request. Please consult igus

®

for delivery time.

Standard: through holes in Ø F - 1) option: with threaded bushings, steel, M6/M8

2)  Available as ESD-Version from stock

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R accessories

triflex

®

R accessories

Standard mounting brackets without strain relief

Standard mounting brackets with strain relief

background image

A

B

øE

D

D

A

C

A

øE

D

D

A

A

B

øE

D

D

A

C

A

øE

D

D

A

44

TL.100

TR.85

TL.100.01.Z1

TL.100

.01.Z2

TL.60.01.Z1

TL.60.01.Z2

TL.65

.01.Z1

TL.85.01.Z1

TL.70

.01.Z1

TL.70

.01.Z2

TL.100.01.Z0

TL.60.01.Z0

TL.65

.01.Z0

TL.85.01.Z0

TL.70

.01.Z0

TL.50.01.Z0

TL.50.01.Z1

TL.50.01.Z2

TL.40.01.Z1

TL.40.01.Z2

TL.40.01.Z0

TL.30.01.Z0

TL.30.01.Z1

50

58

80

84

ø5.5

70

96

ø6.5

105

70

56

60

45

44

90

100

130

134

ø6.5

70

70

96

105

ø6.5

90

100

130

134

ø6.5

XXX

XXX

XXX

XXX

ø5.5

50

58

80

84

ø5.5

96

56

60

45

44

70

70

96

105

ø6.5

70

ø6.5

105

70

90

100

130

134

ø6.5

90

100

130

134

ø6.5

XXX

XXX

XXX

XXX

ø5.5

90

100

130

134

153

ø152

4

ø6

60

ø6.5

TL.30.01.Z1 -
TL.100.01.Z1

TL.40.01.Z2 -
TL.100.01.Z2

TL.40.01.Z2 - TL.100.01.Z2

TL.30.01.Z1 - TL.100.01.Z1

45

A

B

øE

D

D

A

C

A

øE

D

D

A

A

B

øE

D

D

A

C

A

øE

D

D

A

TL.100

TR.85

TL.100.01.Z1

TL.100

.01.Z2

TL.60.01.Z1

TL.60.01.Z2

TL.65

.01.Z1

TL.85.01.Z1

TL.70

.01.Z1

TL.70

.01.Z2

TL.100.01.Z0

TL.60.01.Z0

TL.65

.01.Z0

TL.85.01.Z0

TL.70

.01.Z0

TL.50.01.Z0

TL.50.01.Z1

TL.50.01.Z2

TL.40.01.Z1

TL.40.01.Z2

TL.40.01.Z0

TL.30.01.Z0

TL.30.01.Z1

50

58

80

84

ø5.5

70

96

ø6.5

105

70

56

60

45

44

90

100

130

134

ø6.5

70

70

96

105

ø6.5

90

100

130

134

ø6.5

XXX

XXX

XXX

XXX

ø5.5

50

58

80

84

ø5.5

96

56

60

45

44

70

70

96

105

ø6.5

70

ø6.5

105

70

90

100

130

134

ø6.5

90

100

130

134

ø6.5

XXX

XXX

XXX

XXX

ø5.5

90

100

130

134

153

ø152

4

ø6

60

ø6.5

TL.30.01.Z0 -
TL.100.01.Z0

TL.30.01.Z0 - TL.100.01.Z0

TL.30.01.Z0 - TL.100.01.Z0

ø

A

B

C

D

E

[mm]

[mm]

[mm]

[mm]

[mm]

30.

TL.30.01.Z0

40.

TL.40.01.Z0

50.

60.

TL.60.01.Z0

65.

TL.65.01.Z0

70.

TL.70.01.Z0

85.

TL.85.01.Z0

85.

(

R 240

)

100.

TL.100.01.Z0

125.

ø

A

B

C

D

E

[mm]

[mm]

[mm]

[mm]

[mm]

30.

TL.30.01.Z1

40.

TL.40.01.Z1

1)

TL.40.01.Z2

50.

60.

TL.60.01.Z1

1)

TL.60.01.Z2

65.

TL.65.01.Z1

1)

70.

TL.70.01.Z1

1)

TL.70.01.Z2

85.

TL.85.01.Z1

85.

(

R 240

)

100.

TL.100.01.Z1

1)

TL.100.01.Z2

125.

Light mounting brackets | With strain relief | For TRC·TRE·TRCF·TRL·TRLF

Recommended for TRL/TRLF, also
compatible with TRC/TRE/TRCF

Light fixation onto the machine/
robot with strain relief

Options with long or short strain
relief

More information   www.igus.eu/triflexR

Short strain relief

Long strain relief

Light mounting brackets | Without strain relief | For TRC·TRE·TRCF·TRL·TRLF

Recommended for TRL/TRLF, also
compatible with TRC/TRE/TRCF

Light fixation onto the machine/
robot without strain relief

Can also serve as intermediate
bracket

Without strain relief

Intermediate bracket

Part No. without strain relief
or as intermediate bracket

Index

13

24

4.5

14

36

5.8

Alternative: standard mounting bracket

20

48

5.8

27

64

6.5

27

64

6.5

30

64

6.5

Alternative: standard mounting bracket

30

64

6.5

Alternative: standard mounting bracket

Part No. with short
strain relief

Part No. with long
strain relief

Index

13

12.5

24

4.5

14

12.5

20

36

5.8

Alternative: standard mounting bracket

20

17

27

48

5.8

27

13.5

64

6.5

27

17.5

27.5

64

6.5

30

26.5

64

6.5

Alternative: standard mounting bracket

30

22.5

42.5

64

6.5

Alternative: standard mounting bracket

1) For moving end (ball) suitable only for series TRL/TRLF

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R accessories

triflex

®

R accessories

Light mounting brackets without strain relief

Light mounting brackets with strain relief

background image

46

TR.40.09 - TR.100.09

TR.125.09

TR.125.09

TR.40.09 -
TR.100.09

B

øF

C

E

D

A

A

B

B

E

D

B

øF

C

E

D

A

A

B

E

D

ø

F

øF

B

øF

C

E

D

A

A

B

B

E

D

B

øF

C

E

D

A

A

B

E

D

ø

F

øF

47

B

A

B

A

øC

øC

B

A

G

H

F

D/E ??

B

A

B

A

øC

øC

A

B

D

E

F

øG

F

øG

D

E

øC

øC

D

F

E

H

G

G

H

F

E

D

F

E

H

G

øC

A

B

F

D

E

øG

B

A

øC

D

E

F

øG

A

B

øC

E

D

F

øG

TR.40.05 + TR.60-85.05

TR.50.05 + TR.100.05-TR.125.05

TL.30.05

TL.30.05

TR.40.05 +
TR.60-85.05

TR.50.05 +
TR.100.05 -
TR.125.05

ø

A

B

C

D

[mm]

E

F

[mm]

[mm]

[mm]

[mm]

[mm]

30.

40.

TR.40.09

.M6

1)

50.

TR.50.09

.M6

1)

60.

TR.60.09

.M8

1)

65.

TR.65.09.

M8

1)

70.

TR.70.09

.M8

1)

85.

TR.85.09

.M8

1)

85.

(

R 240

)

100.

TR.100.09

.M8

1)

125.

TR.125.09

.M8

1)

ø

A

B

C

D

[mm]

E

F

G

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

30.

TL.30.05

40.

TR.40.05

.M6

1)

50.

TR.50.05

.M6

1)

60.

TR.60.05

.M8

1)

65.

TR.65.05.

M8

1)

70.

TR.70.05

.M8

1)

85.

TR.85.05

.M8

1)

85.

(

R 240

)

TR.85.05

.M8

1)

100.

TR.100.05

.M8

1)

*

125.

TR.125.05

.M8

1)

Mounting brackets | With radius support| For TRC·TRE·TRCF·TRL·TRLF

Mounting bracket

with radius support, only for

Mounting bracket

with radius support, only for

The triflex

®

R radius support

assists the triflex

®

R energy supply

at the most highly stressed points
(axis 6)

Provides higher operational reliabil-
ity for robotic applications

More information   www.igus.eu/triflexR

Gliding feed-through | For TRC·TRE·TRCF

The gliding feed-through enables easy guidance of the e-chain

®

and can also

be used as an additional guide

Gliding feed-through with swivel bearing  Page 50

Gliding feed-through, only for

Gliding feed-through, only for

Gliding feed-through, only for

Part No. with
radius support

Index

28

21

13.5

27

84.5

6.5

38

21

13.5

27

84.5

6.5

38

32

20

40

126

9

45

32

20

40

126

9

43

32

20

40

126

9

49

35

20

40

155

9

67

35

20

40

155

9

72

40

64

190

9

Standard: through holes in Ø F - 1) option: with threaded bushings, steel, M6/M8

Part No.

Gliding feed-through

Index

56

60

36

28

14

36

5.8

85

84.5

46

32

21

27

6.5

96

102

58

67

21

27

6.5

126

126

70

50

32

40

9

126

126

75

75

32

40

9

153

155

86

70

35

40

9

153

155

100

84

35

40

9

153

155

100

84

35

40

9

162.5 169.5 115

85

28

40

8.5

179

190

142

84

40

64

9

Standard: through holes in Ø G  1) Option: with insert nuts, steel, M6/M8

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R accessories

triflex

®

R accessories

Gliding feed-throughs

Mounting brackets with radius support

*TR.100.05 with 3 holes

background image

48

G

D

E

F

C

B

A

G

D

E

F

C

B

A

D

E

F

C

B

A

TR.40.03 - TR.100.03

TR.40.03 -
TR.100.03

49

TR.40.04 - TR.100.04

G

D

E

F

C

B

A

G

D

E

F

C

B

A

D

E

F

C

B

A

TR.40.04 -
TR.100.04

ø

A

B

C

D

[mm]

E

F

G

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

30.

40.

TR.40.03

50.

TR.50.03

60.

TR.60.03

65.

TR.65.03

5)

70.

TR.70.03

85.

TR.85.03

85.

(

R 240

)

TR.85.240.03

4)

100.

TR.100.03

125.

ø

A

B

C

D

[mm]

E

F

G

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

30.

40.

TR.40.04

50.

TR.50.04

60.

TR.60.04

65.

TR.65.04

70.

TR.70.04

85.

TR.85.04

85.

(

R 240

)

TR.85.240.04

4)

100.

TR.100.04

125.

Swivel bearing-mounting brackets | With strain relief | For TRC·TRE·TRCF·TRL·TRLF

With integrated strain relief tiewrap plates

Standard mounting bracket with
strain relief and maintenance-free
igubal

®

spherical bearing

Pivoted mounting for extreme ro-
tating and reverse bending motions

For TRC·TRE·TRCF·TRL·TRLF

More information   www.igus.eu/triflexR

Without strain relief

Standard mounting bracket without
strain relief and maintenance-free
igubal

®

spherical bearing

Pivoted mounting for extreme ro-
tating and reverse bending motions

For TRC·TRE·TRCF·TRL·TRLF

Swivel bearing mounting brackets | Without strain relief | For TRC·TRE·TRCF·TRL·TRLF

Part No.
with strain relief

Index

105

89

47

8.4

4.1

65

51.8

105

89

47

8.4

4.1

65

55

152

118

65

10.5

5.5

87.5

73.5

152

118

65

10.5

5.5

87.5

73.5

152

118

65

10.5

5.5

87.5

73.5

179

118

65

10.5

5.5

87.5

88

179

118

65

10.5

5.5

87.5

88

179

118

65

10.5

5.5

87.5

88

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

5) Available upon request. Please consult igus

®

for delivery time.

Part No.
without strain relief

Index

105

89

47

8.4

4.1

65

105

89

47

8.4

4.1

65

152

118

65

10.5

5.5

87.5

152

118

65

10.5

5.5

87.5

152

118

65

10.5

5.5

87.5

179

118

65

10.5

5.5

87.5

179

118

65

10.5

5.5

87.5

179

118

65

10.5

5.5

87.5

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R accessories

triflex

®

R accessories

Swivel bearing-mounting bracket without strain relief

Swivel bearing mounting brackets with strain relief

background image

A

øB

50

B

A

øC

D

F

E

H

G

B

A

øC

G

H

F

E

TR.40.07 - TR.85.07

TR.40.07 -
TR.85.07

51

TR.XX.10 / TR.XX.30

TR.40.10 -
TR.125.10

TR.40.30 -
TR.100.30

ø

A

B

C

D

[mm]

E

F

G

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

30.

40.

TR.40.07

50.

TR.50.07

60.

TR.60.07

65.

TR.65.07

70.

TR.70.07

85.

TR.85.07

85.

(

R 240

)

TR.85.07

4)

100.

125.

ø

A

[mm]

B

[mm]

30.

40.

TR.40.10

TR.40.30

2)

50.

TR.50.10

TR.50.30

1)

60.

TR.60.10

TR.60.30

2)

65.

TR.65.10

TR.65.30

1)

70.

TR.70.10

TR.70.30

85.

TR.85.10

TR.85.30

85.

(

R 240

)

TR.85.240.10

4)

TR.85.240.30

1) 4)

100.

TR.100.10

TR.100.30

125.

TR.125.10

More information   www.igus.eu/triflexR

Swivel bearing gliding feed-throughs

Gliding feed-through with swivel
bearing

For TRC·TRE·TRCF e-chains

®

Pivoted mounting with mainte-
nance-free igubal

®

spherical bear-

ings

Swivel bearing gliding feed-throughs | For TRC·TRE·TRCF

Protectors | For TRC·TRE·TRCF

Protectors

Optional protectors can be fitted at
contact points

For extreme operations and long
service life

Easy gliding over edges

Dampening, light, freely positionable

Easy assembly and quick replacement

Protector with quick lock fastener
also available

Part No

.

with

swivel bearing

Index

108

89

46

32

47

65

8.4

119

89

58

67

47

65

8.4

156

118

70

50

65

87.5

10.5

156

118

75

75

65

87.5

10.5

183

118

86

70

65

87.5

10.5

183

118

100

84

65

87.5

10.5

183

118

100

84

65

87.5

10.5

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

Part No. with
screw connection

Part No.
with quick release

Index

27

55

34

69

40

80

44

88

50

102

59

118

63

120

67

133

82

170

1) Available upon request. Delivery time upon request

2) TR.40.30, TR.60.30 without an additional locking clip

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R accessories

triflex

®

R accessories

Protectors

Swivel bearing gliding feed-throughs

background image

C

B

D

D

E

B

A

C

A

58

58

C

B

D

D

E

B

A

C

A

58

58

52

ø

30

[mm]

ø

32

[mm]

ø

34

[mm]

TR.60.20.

XX

-

TR.125.20.

XX

TR.60.20.

XX

-

TR.125.20.

XX

53

TR.60.23.

XX

-

TR.125.23.

XX

ø

30

[mm]

ø

32

[mm]

ø

34

[mm]

TR.60.23.

XX

-

TR.125.23.

XX

ø

A

B

C

D

[mm]

E

ø

[mm]

[mm]

[mm]

[mm]

[mm]

30.

40.

50.

60.

TR.60.23.

|

30

|

32

|

34

|

65.

TR.65.23.

|

30

|

32

|

34

|

70.

TR.70.23.

|

30

|

32

|

34

|

85.

TR.85.23.

|

30

|

32

|

34

|

85.

(

R 240

)

100.

TR.100.23.

|

30

|

32

|

34

|

125.

TR.125.23.

|

30

|

32

|

34

|

ø

A

B

C

D

[mm]

E

ø

[mm]

[mm]

[mm]

[mm]

[mm]

30.

40.

50.

60.

TR.60.20.

|

30

|

32

|

34

|

65.

TR.65.20.

|

30

|

32

|

34

|

70.

TR.70.20.

|

30

|

32

|

34

|

85.

TR.85.20.

|

30

|

32

|

34

|

85.

(

R 240

)

TR.85.240.20.

4)

|

30

|

32

|

34

|

100.

TR.100.20.

|

30

|

32

|

34

|

125.

TR.125.20.

|

30

|

32

|

34

|

Heavy duty connections | For TRC·TRE·TRCF

Heavy duty connection Standard

Heavy duty connection - standard

For cables with large cross section

For heavy hydraulic hoses

Double C-profile for CFx clamps

igus

®

chainfix clamps must be or-

dered separately

More information   www.igus.eu/triflexR

Standard clamp for axis 6: ø 30 mm

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

Standard clamp for axis 6: ø 30 mm

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

Part No. with desired diameter for the axis 6 clamp |

30

|

32

|

34

| e.g. TR.100.23.

30

Part No. with desired diameter for the axis 6 clamp |

30

|

32

|

34

| e.g. TR.100.20.

30

Heavy duty connection - with radius support

Heavy duty connections | With radius support | For TRC·TRE·TRCF

With radius support

For cables with large cross section

For heavy hydraulic hoses

Double C-profile for CFx clamps

igus

®

chainfix clamps must be or-

dered separately

Part No. with
radius support

Clamp

Index

209

126

130

122

38

214

126

130

122

45

214

126

130

122

43

222

155

155

149

49

155

149

240

155

155

149

67

252

190

190

175

72

Part No.
Standard

Clamp

Index

TR.60.20.

175

126

126

122

TR.65.20.

175

126

126

122

TR.70.20.

175

126

126

122

TR.85.20.

175

153

155

149

TR.85.240.20.

4)

175

153

155

149

TR.100.20.

175

153

155

149

TR.125.20.

180

190

190

175

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R accessories

triflex

®

R accessories

Heavy duty connections for axis 6 with radius support

Heavy duty connections, for axis 6

background image

D

B

B

A

C

A

C

58

58

54

ø

30

[mm]

ø

32

[mm]

ø

34

[mm]

TR.40.21.01.

XX

-

TR.100.21.01.

XX

TR.40.21.01.

XX

-

TR.100.21.01.

XX

D

B

B

A

C

A

C

58

58

55

ø

30

[mm]

ø

32

[mm]

ø

34

[mm]

TR.40.21.02.

XX

-

TR.100.21.02.

XX

TR.40.21.02.

XX

-

TR.100.21.02.

XX

ø

A

B

C

D

[mm]

ø

[mm]

[mm]

[mm]

[mm]

30.

40.

TR.40.21.02.

|

30

|

32

|

34

|

50.

TR.50.21.02.

|

30

|

32

|

34

|

60.

TR.60.21.02.

|

30

|

32

|

34

|

65.

TR.65.21.02.

|

30

|

32

|

34

|

70.

TR.70.21.02.

|

30

|

32

|

34

|

85.

TR.85.21.02.

|

30

|

32

|

34

|

85.

(

R 240

)

TR.85.240.21.02.

4)

|

30

|

32

|

34

|

100.

TR.100.21.02.

|

30

|

32

|

34

|

125.

ø

A

B

C

D

[mm]

ø

[mm]

[mm]

[mm]

[mm]

30.

40.

TR.40.21.01.

|

30

|

32

|

34

|

50.

TR.50.21.01.

|

30

|

32

|

34

|

60.

TR.60.21.01.

|

30

|

32

|

34

|

65.

TR.65.21.01.

5)

|

30

|

32

|

34

|

70.

TR.70.21.01.

|

30

|

32

|

34

|

85.

TR.85.21.01.

|

30

|

32

|

34

|

85.

(

R 240

)

TR.85.240.21.01.

4)

|

30

|

32

|

34

|

100.

TR.100.21.01.

|

30

|

32

|

34

|

125.

More information   www.igus.eu/triflexR

Compact connection with strain relief

Compact connections | With strain relief | For TRC·TRE·TRCF

With integrated strain relief tiewrap
plates

Safe and simple securing of the ca-
bles with cable ties

Various adjustment options

Compact connection without strain relief

Compact connections | Without strain relief | For TRC·TRE·TRCF

Without strain relief

Space-saving

Various adjustment options

Standard clamp for axis 6: ø 30 mm

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

Part No. with desired diameter for the axis 6 clamp |

30

|

32

|

34

| e.g. TR.100.21.02.

30

Part No.
without strain relief

Clamp

Index

110

85

84.5

110

85

84.5

110

126

126

110

126

126

110

126

126

110

153

155

110

153

155

110

153

155

Part No.
with strain relief

Clamp

Index

110

85

84.5

17.8

110

85

84.5

21

110

126

126

25

110

126

126

25

110

126

126

25

110

153

155

38

110

153

155

38

110

153

155

38

Standard clamp for axis 6: ø 30 mm

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

5) Available upon request. Please consult igus

®

for delivery time.

Part No. with desired diameter for the axis 6 clamp |

30

|

32

|

34

| e.g. TR.100.21.

30

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R accessories

triflex

®

R accessories

Compact connections for clamp axis 6

Compact connections for clamp axis 6

background image

A

C

B

D

68

56

ø

30

[mm]

ø

32

[mm]

ø

34

[mm]

TR.60.22.

XX

- TR.100.22.

XX

TR.60.22.

XX

-

TR.100.22.

XX

57

B

CFX

H

12

25

ø

A

B

C

D

[mm]

ø

[mm]

[mm]

[mm]

[mm]

30.

40.

50.

60.

TR.60.22.

|

30

|

32

|

34

|

65.

TR.65.22.

|

30

|

32

|

34

|

70.

TR.70.22.

|

30

|

32

|

34

|

85.

TR.85.22.

|

30

|

32

|

34

|

85.

(

R 240

)

TR.85.240.22.

4)

|

30

|

32

|

34

|

100.

TR.100.22.

|

30

|

32

|

34

|

125.

ø

B

+2

H

[mm]

[mm] [mm]

CFX12.1 CFX12.1.E
CFX14.1 CFX14.1.E
CFX16.1 CFX16.1.E
CFX18.1 CFX18.1.E
CFX20.1 CFX20.1.E

ø

B

+2

H

[mm]

[mm] [mm]

CFX22.1 CFX22.1.E
CFX26.1 CFX26.1.E
CFX30.1 CFX30.1.E
CFX34.1 CFX34.1.E

More information   www.igus.eu/triflexR

Quick exchange kit

Quick exchange kit | For TRC·TRE·TRCF

Exchange in seconds

No repeat alignment required

Exchange the triflex

®

R unit incl. ca-

bles without tools

Option available with strain relief

Individual strain relief for every cable allows security and easy replacement

chainfix | Single clamp incl. bottom saddles

For use with heavy-duty connection TR.XX.20 / TR.XX.23 and quick release unit
TR.XX.22

Reliably absorbs tensile forces even for larger cable diameters

Specifically recommended when using solid welding cables and rigid hydraulic hoses

Space- and time-saving assembly onto the C-profile

Simple assembly with hex head set screw

High strength for dynamic applications with improved stacker elements

Built-in ribs on the stacker elements - give secure grip on the cables

Steel (material galvanised steel) or stainless steel (material 1.4301/AISI 304) available

Part No. quick-
change unit

Clamp

Index

191

126

126

126

191

126

126

126

191

126

126

126

191

153

155

153

191

153

155

153

191

153

155

153

Standard clamp for axis 6: ø 30 mm

4) Only for special size TRCF.85.240.0 with 240 degree bend radius

Part No. with desired diameter for the axis 6 clamp |

30

|

32

|

34

| e.g. TR.100.22.

30

Part No.
steel

Part No.
stainless steel*

06 - 12 16 54
12 - 14 18 50
14 - 16 20 52
16 - 18 22 54
18 - 20 24 56

Part No.
steel

Part No.
stainless steel*

20 - 22 26 58
22 - 26 30 67
26 - 30 34 71
30 - 34 38 75

*Material stainless steel: 1.4301/AISI 304

3D CAD, lifetime calculation, configurators and more   www.igus.eu/triflexR

triflex

®

R accessories

triflex

®

R accessories

chainfix clamps

Quick exchange kit for axis 6

background image

58

59

Bi1

[mm]

Bi2

Ba

[mm]

R

[mm]

d1

[mm]

d2

[mm]

[mm]

[mm]

Bi 1

Ba

Bi 1

Bi 2

d2

d1

d1

d2

Ba

Bi 2

Bi 1

Bi 2

d1

d2

Bi

d1

d1

d1

Ba

Bi

d1

d1

d1

Ba

Ba

TRC.30.

050

.0

89

TRC.40.

058

.0

72

Bi 1

Ba

Bi 1

Bi 2

d2

d1

d1

d2

Ba

Bi 2

Bi 1

Bi 2

d1