Schneider DirectMount Systems, Überblick



Beschreibung
armaturenfabrik franz schneider, as-schneider, armaturen, erdgas, natural gas measurement, stabilisatorstutzen, adapter, distanzblöcke, ventilblöcke mit weichsitz, schneider directmount systems, sdms

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Instrumentation Products

Schneider DirectMount Systems

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Introduction

Introduction

Natural Gas Measurement - Best Practices

Field research and testing conducted by Southwest Research in San Antonio, Texas and the Pipeline Gas Compressor Research Council (PCRC)
confirmed that pulsation created by compressors, flow control valves, regulators and some piping configurations may create undesirable levels of
Square Root Error (SRE) and/or resulting Gauge Line Error (GLE). Pulsation at the orifice meter is a major source of lost and unaccounted for
natural gas. These errors create large economic gains or losses for the buyer and seller along a natural gas pipeline system.

Conclusions determined that Transmitters or Electronic Flow Measurement (EFM) devices should be:
•  Close coupled to the orifice taps (within 18 inches [460 mm] – "Rule of Thumb")
• Use equal length, large orifice (0.375 inch [9.5 mm] I.D. or greater), constant diameter gauge lines
•  Use Multi-Turn Valves to protect electronics from pressure spikes

Minimize or eliminate Gauge Line Error (GLE): Schneider DirectMount Systems (SDMS) are designed for a safe, efficient method
of close coupling EFM’s and transmitters to the orifice fitting, eliminating or reducing the effects of Gauge Line Error.

SDMS are easy to install and available in both Vertical and Horizontal to Vertical Installations.
•  SDMS reduces installation cost - No need to manufacture and install tube runs, fittings, and expensive pipe stands
•  Reduces potential leak points associated with NPT connections
•  Provides a safe compact leak free measurement installation
• Internal porting promotes self draining of condensates and liquids to reduce freezing issues

Design Standards meet the Recommendations of:
• American Petroleum Institute (API)

• Gas Processors Association (GPA)

• American Gas Association (AGA)

Long-term Confidence and Commitment: You can rest assured in your decision to purchase AS-Schneider – we are a modern, international
family-owned company since 1875. You can rely on our 140 years of manufacturing experience. The AS-Schneider Group with its headquarters in
Germany is one of the world's leading manufacturers of Instrumentation Valves and Manifolds. Our USA office and warehouse located in Houston
Texas is committed to providing excellent service to our customers in the Americas.

Continuous product development may from time to time necessitate changes in the details contained in this catalogue. AS-Schneider reserves
the right to make such changes at their discretion and without prior notice.

All dimensions shown in this catalogue are approximate and subject to change.

2

AS-Schneider

Introduction

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Contents

Introduction

| page 2

Contents

| page 3

General Features

| page 4

Features and Benefits

| page 5

Valve Head Unit / Bonnet Options

| page 6-7

Stabilized Connectors and Spacers

| page 8-9

Spacers and 2 Valve Manifolds

| page 10

5 Valve Manifolds

| page 11-13

Adapters

| page 14-15

Horizontal Installation

| page 16

Vertical Installation

| page 17

Manifolds for Ultrasonic Flow Meter Applications

| page 18

Spare Parts

| page 19

3

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Contents

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General Features

Body Material Options

• Bore Size

- Isolate Valves: 3/8" (9.5 mm)
- Equalize and Vent Valves: 0.138" (3.5 mm)

• Soft Seat

- Isolate Valves: Cone Design (roddable)
- Equalize and Vent Valves: Cup Design
- Soft Seats are field replaceable

• Double O-Ring Design as standard

• PTFE Packing is also available for all valve types

• 5 Valve Manifolds are supplied with a bug plug in the 1/4 NPT

female vent port (fitted)

Sour Gas Service:

Fugitive Emission Application:

* Quadruple Certified means 316 / 316L / 1.4401 / 1.4404

Standard Features

Optional Features

Wetted Parts according to a. m. material list are supplied as standard
according to NACE MR0175/MR0103 and ISO 15156 (latest issue).

Pressure Test:
A shell test at 1.5 times the maximum working pressure and a seat
leakage test are performed acc. to EN 12266-1 – P10, P11 and P12
respectively  MSS-SP61  (and  complies  also  with  ASME  B31.1  and
B31.3)  at  every  standard  AS-Schneider  Needle  Valve  /  Manifold.
100% Pressure Tested!

Certification :
Certified Mill Test Report (CMTR) as Inspection certificate 3.1 acc.
to EN 10 204 for valve body material and pressure test available on
request.

For Fugitive Emission Applications please contact the factory.

Oxygen Service:
AS-Schneider  offers  an  option  cleaned  and  lubricated  for
Oxygen Service:
PTFE Packing – Max. 6,092 psi (420 bar)
Pressure-Temperature Rating: max. 6,092 psi      @      140°F
420 bar @               60°C
max.                 392°F            @      1,305 psi
200°C      @                                 90 bar

Not every Valve Type is available for Oxygen Service!

If  you  don‘t  find  your  options  in  this  catalogue,  please
contact the factory.

Material Group

AS Material

Designation

Material Grade

acc. to ASTM

Equivalent

UNS-No.

Material

No.

Short Name

Stabilized

Connectors

Spacers

Manifolds Adapters

Carbon Steel

Carbon Steel

A105

Standard

Standard

Standard

LF2

LF2

Standard

Austenitic

Stainless Steel

316 quadruple

certified*

316

S 31600

1.4401

X5CrNiMo17-12-2

Standard

Standard

Standard

Standard

316L

S 31603

1.4404

X2CrNiMo17-12-2

Nickel Based

Alloys

Alloy 400

N 04400

2.4360

NiCu30Fe

Optional

Optional

Optional

Optional

Alloy C-276

N 10276

2.4819

NiMo 16 Cr 15 W

Optional

Optional

Optional

Optional

SDMS are manufacturered to the following
Codes and Specifications:

• ASME B31.1

Power Piping

• ASME B31.3

Process Piping

• ASME B16.34

Valves – Flanged, Threaded and Welding End

• API 598

Valve Inspection and Testing

• MSS SP-25

Standard Marking Systems for Valves, Fittings

and Flange Unions

• MSS SP-61

Pressure Testing of Valves

• MSS SP-99

Instrument Valves

• MSS SP-105

Instrument Valves for Code Applications

• NACE MR0175 /   Petroleum and Natural Gas Industries –

ISO 15156

Materials for use in H

2

S - Containing environ-

ments in oil and gas production

Packing adjustment may be required during the

service life of the valve.

Valves that have not been cycled for a period of time
may have a higher initial actuation torque.

4

AS-Schneider

General Features

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Features and Benefits

Features and Benefits

Pressure-Temperature Rating (Soft Seat)

Meets the challenge – Soft goods available to meet the toughest dirty gas applications. H

2

S, CO

2

, amines, corrosion inhi-

bitors, methanol,  glycol, etc.!

6. COMFORTABLE EASY TURN

Ergonomic handle design.

7. SAFETY

Ships assembled & pressure tested.
No seat and bonnet field assembly
required.

FINALLY
Bug plug standard in 5 valve
manifold vent port (not shown).

1. NEW STEM DESIGN

Reduced operating torque.
Minimized gap between stem and stem
nut for additional operating thread
protection.

2. COST SAVINGS

Extended seal and packing life.

3. REDUCES FREEzING ISSUES

Flow paths machined to self drain
condensates and liquid accumulation.

4. PROTECTION AND

CONVENIENCE
6 1/2 turns to full open & close
isolation valves. Protects electronics
from pressure spikes.

5. CATHODIC PROTECTION

Dielectric isolators protect expensive
electronics.

4

6

1

2

3

5

7

Stem Seal Material

Material

Temperature

FKM

-13°F (-25°C) 392°F (200°C)

FKM (RGD resistant)

-40°F (-40°C) 450°F (232°C)

FEPM

-4°F (-20°C)

392°F (200°C)

PTFE

-67°F (-55°C) 450°F (232°C)

Low Temperature Service down to -55°C (-67°F) – As standard
for Valves with PTFE Packing and Soft Seats in ETFE resp. PCTFE
only.

Temperature Limit for Body Material:
- Carbon Steel A105: -20°F (-29°C)
- Carbon Steel LF2: -51°F (-46°C)
All other materials are limited by soft goods.

Min.

Max.

5

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Features and Benefits

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Isolate Valves – Head Units

Bore Size 3/8" (9.5 mm) –  Stem Seal: O-Ring

–  Soft Seat: Cone Design

Features

• Rising Plug Valve Design
• Replaceable Valve Seat – ETFE, optional POM or PEEK
• Stem Seal – O-Ring in FKM (optional RGD resistant) or FEPM
• Non-rotating Needle
• External Stem Thread – Packing below stem threads. Stem threads

are protected from process media (non-wetted).

• 6.5 turns to fully open or close the valve
• Heavy Duty Stem Threads
• Blow-out Proof Stem
• Back Seat – Metal to metal secondary stem seal
• Lock Pin – Eliminates unauthorized removal of the bonnet
• Color Coded Dust Cap for operating thread protection.

Minimized gap between stem and stem nut for additional operating
thread protection.

• Valve Seat in ETFE 2.000 psi (138 bar) rated – POM/PEEK 6,092 psi

(420 bar) rated

• All non-wetted parts are 316 Stainless Steel

Isolate Valves (Block Valves)

Bore Size 3/8" (9.5 mm) –  Stem Seal: PTFE Packing

–  Soft Seat: Cone Design

Features

• Rising Plug Valve Design
• Replaceable Valve Seat – ETFE, optional POM or PEEK
• Stem Seal – PTFE Packing
• All other features as above

Isolate Valves (Block Valves)

Wetted components listed in bold .

Components

Carbon Steel

Stainless Steel

Exotic Alloys

Material

Body

A105 / LF2

316 / 316L

Alloy 400 Alloy C-276

Bonnet

316 / 316L

Alloy 400 Alloy C-276

Seat

ETFE, POM or PEEK

Needle

316 / 316L

Alloy 400 Alloy C-276

O-Ring

FKM or FEPM

Packing

PTFE

Valve Stem

316 / 316L

Gland

316

Stem Nut

316

Lock Nut

316

Set Screw

316

T Handle

316

Lock Pin

A4 (316)

3.

90

" (

99

) o

pe

n

3.

90

" (

99

) o

pe

n

6

AS-Schneider

Isolate Valves – Head Units

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Equalize and Vent Valves – Head Units

Bore Size 0.138" (3.5 mm) –  Stem Seal: O-Ring

–  Soft Seat: Cup Design

Features

• Replaceable Valve Seat - POM, optional PCTFE or PEEK
• Stem Seal - O-Rings in FKM (optional RGD resistant) or FEPM
• External Stem Thread - Packing below stem threads. Stem threads are protected from

process media (non-wetted).

• 2.5 turns to fully open or close the valve
• Stem with Cold Rolled Threads
• Blow-out Proof Stem
• Back Seat - Metal to metal secondary stem seal
• Lock Pin - Eliminates unauthorized removal of the bonnet
• Color Coded Dust Cap for operating thread protection.

Minimized gap between stem and stem nut for additional operating thread protection.

• Max. Operating Pressure 6,092 psi (420 bar)

Bore Size 0.138" (3.5 mm) –  Stem Seal: Packing

–  Soft Seat: Cup Design

Features

•  Replaceable Valve Seat – POM, optional PCTFE or PEEK
• Stem Seal – PTFE Packing
• Non-rotating Needle
• External Stem Thread – Packing below stem threads. Stem threads are protected from

process media (non-wetted).

• 4 turns to fully open or close the valve
• Stem with Cold Rolled Threads
• Blow-out Proof Stem
• Back Seat – Metal to metal secondary stem seal
• Lock Pin – Eliminates unauthorized removal of the bonnet
• Color Coded Dust Cap for operating thread protection
• Max. Operating Pressure 6,092 psi (420 bar)
• All non-wetted parts are 316 Stainless Steel

Equalize and Vent Valves

Equalize and Vent Valves

Wetted components listed in bold .

Components

Carbon

Steel

Stainless

Steel

Exotic Alloys

Material

Body

A105

316 / 316L Alloy 400 Alloy C-276

Bonnet

316 / 316L

Alloy 400 Alloy C-276

Seat

POM, PCTFE or PEEK

Valve Stem

316 / 316L

Alloy 400 Alloy C-276

O-Ring

FKM or FEPM

Set Screw

316

T Handle

316

Lock Pin

A4

1.

69

" (

43

) o

pe

n

2,

32

" (

59

) o

pe

n

Components

Carbon

Steel

Stainless

Steel

Exotic Alloys

Material

Body

A105

316 / 316L Alloy 400 Alloy C-276

Bonnet

316 / 316L

Alloy 400 Alloy C-276

Seat

POM, PCTFE or PEEK

Needle

316 / 316L

Alloy 400 Alloy C-276

Packing

PTFE

Valve Stem

316 / 316L

Gland

316

Stem Nut

316

Lock Nut

316

Set Screw

316

T Handle

316

Lock Pin

A4

Equalize and Vent Valves - O-Ring Head Unit

Equalize and Vent Valves - Packing Head Unit

W

et

te

d c

om

po

ne

nt

s l

is

te

d i

n b

o

ld

.

7

www.as-schneider.com

Equalize and Vent Valves – Head Units

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Stabilized Connectors

The first item required for SDMS is the Stabilized Connector. The
Stabilized Connector provides the foundation for your SDMS.

Select the proper model for your installation considering:

• Clearance requirements

• Dielectric isolation

• Orifice tap centers – 2 1/8" (54 mm) to 2 1/4" (57 mm)

• Size and weight of the electronic measurement device

• Environmental site location

The  connector's  tensioning  nut  places  the  NPT  threads  in  tension  and
transfers radial forces away from the NPT threads. The Short Type is desi-
gned to be installed without shoe, the Long Type and the Integral Valve
Type are designed to be installed with shoe, providing a very solid and ef-
ficient connection.

The  Integral  Valve  Type  is  provided  with  a patent pending swivel  nut
connection,  enabling  the  easy  positioning  of  the  flange  in  any  position
through  360°.  Therefore  the  Integral  Valve  Type  does  not  require  field
assembly providing a simple pretested safe assembly to the orifice fitting.

The elongated bolt holes accommodate 2 1/8" (54 mm) to 2 1/4" (57 mm)
centers.

Dielectric Isolation Kits are available (see page 19).

Designing your Schneider DirectMount System

Short Type Stabilized Connector

Long Type Stabilized Connector

Integral Valve Type Stabilized Connector

Dielectric Isolation Kit

2.

95

" (

75

)

Hex 1 3/16" (30)

4.

92

" (

12

5)

1.38" (35)

1.89" (48)

1.38" (35)

7.

13

" (

18

1)

1.89" (48)

STABILIzED CONNECTOR

Hex 1 3/16" (30)

Hex

1 3/16" (30)

Hex

1 5/8" (41)

1  Flange Seal in POM

2  Bolt Sleeves in PEEK

Rating: 2,500 VDC
Resistance: 5 Meg Ohms

1  Flange Seal in POM

8

AS-Schneider

Stabilized Connectors

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Stabilized Connectors and Spacers

STABILIzED CONNECTOR

Ordering Information - Stabilized Connectors

Ordering Information - Spacers

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

H

0

S

S

0

0

2

Spacers

H0

Spacer – Flange x Flange

Spacer Design

S

Straight Type

Dash

Body Material

C

Carbon Steel A105

M

Alloy 400 UNS N04400

S

1.4404 / 1.4401 / 316 / 316L

H

Alloy C-276 UNS N10276

zero

Dash

Options – Specify in alphabetical order (digits first then letters)

B

Cleaned for Oxygen Service

Accessory Kits – For Manifold to Transmitter mounting

1

Hex Head Bolts 7/16-20 UNF x 1" lg. and Washers in CS, Seal Ring in PTFE

2

Hex Head Bolts 7/16-20 UNF x 1" lg. and Washers in SS, Seal Ring in PTFE*

7

FKM O-Rings for Flange Seal – Only to be ordered with Accessory Kit Option Code 1 or 2
For example Spacer with Bolts, Washers and Seal Rings acc. to Option Code 2, but instead of PTFE Seal Ring with FKM Seal Ring add Option Code 27

*

Bolt Material S.S. = 316 Stainless Steel I ASTM F593 GP2 CW

Wetted Parts according to above mentioned material list are supplied according to NACE MR0175/MR0103 and ISO 15156 (latest issue).

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

S

T

C

L

S

0

0

STC

Stabilized Connectors (always supplied as pair)

Dash

Stabilized Connector Design

S

Short

V

Integral Valve

L

Long

Material

C

Carbon Steel A105

M

Alloy 400 UNS N04400

S

1.4404 / 1.4401 / 316 / 316L

H

Alloy C-276 UNS N10276

Stem Seal / Packing

0

Stabilized Connectors without Isolation Valve

P

O-Ring FEPM

K

O-Ring FKM

A

PTFE Packing

J

O-Ring FKM (RGD resistant)

Seat Material

0

Stabilized Connectors without Isolation Valve

D

POM – 6,092 psi (420 bar) rated

E

ETFE – 2,000 psi (138 bar) rated

P

PEEK – 6,092 psi (420 bar) rated

Dash

Options – Specify in alphabetical order (digits first then letters)

B

Cleaned for Oxygen Service

D

Dielectric Isolation – Only to be ordered with Accessory Kit Option Code 1 or 2

M

Wetted Parts with Certified Mill Test Report (CMTR) as 3.1 certificate acc. to EN 10204

W

Without Stabilizer Shoe – Vertical/Light Duty Installations delivered without Shoe

1

Hex Head Bolts 7/16-20 UNF x 1 1/4" lg. and Washers in CS, Seal Ring in PTFE

2

Hex Head Bolts 7/16-20 UNF x 1 1/4" lg. and Washers in SS, Seal Ring in PTFE*

*

Bolt Material S.S. = 316 Stainless Steel I ASTM F593 GP2 CW

Wetted Parts according to above mentioned material list are supplied according to NACE MR0175/MR0103 and ISO 15156 (latest issue).

9

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Stabilized Connectors and Spacers

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Spacers and 2 Valve Manifolds

After selecting your stabilized connector consider if an

optional Spacer or 2 Valve Manifold is required:

• Consider any clearance requirements, provide additional clearance

between the orifice meter and your measurement device.

• 2 Valve Manifolds are recommended to eliminate the need to blow

down your meter tube when periodic maintenance is required.

Ordering Information Spacer (Straight Adapter) see page 9.

Ordering Information 2 Valve Manifold see page 13.

Designing your Schneider DirectMount System

2 Valve Manifold

11.45" (291) open

3.

94

" (

10

0)

SPACERS AND
2 VALVE MANIFOLDS

4 Mounting Holes for
7/16-20 UNF Bolts

Bore Size 3/8" (9.5)

2.125" (54)

Spacer (Straight Adapter)

3.

94

" (

10

0)

4 Mounting Holes for
7/16-20 UNF Bolts

Bore Size 3/8" (9.5)

2 Auxiliary Ports
1/2 NPT

2.125" (54)

10

AS-Schneider

Spacers and 2 Valve Manifolds

5 Valve Manifolds

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5 Valve Manifolds

5 Valve Manifolds

The next step after selecting the stabilized connector and the optional Spacer / 2 Valve Manifold is to select the proper 5
Valve Manifold.

Vertical Installations – Select the Straight Type 5 Valve Manifold.

Horizontal Installations –  Select  the  Angle  Type  5  Valve  Manifold  (orients  electronics  of  the  transmitter  in  vertical  position)  or  the
Straight Type 5 Valve Manifold.

The 5 Valve Manifold is used in most custody transfer applications. However if you don't require a 5 Valve Manifold AS-Schneider is also
supplying a 3 Valve Manifold. For more details please contact the factory.

When  mounting  the  5  Valve  Manifold  to  ΔP  Transmitter,  Smart  Multivariable  or  Flow  Computer  you  must  consider  the  mounting  bolt
lengths.

5 Valve Manifold Vent Port – The 1/4 NPT female Vent Port is supplied with a fitted Bug Plug as standard.

Roddable - Both Straight and Angle Type 5 Valve Manifolds.

SPACERS AND
2 VALVE MANIFOLDS

STRAIGHT TyPE 5 VALVE MANIFOLD

ANGLE TyPE 5 VALVE MANIFOLD

11

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5 Valve Manifolds

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5 Valve Manifolds

Flow Pattern of Straight Type 5 Valve Manifold

Flow Pattern of Angle Type 5 Valve Manifold

REDUCES FREEzING ISSUES:

Flow paths machined to self drain condensates and liquid accumulation.

Straight Type 5 Valve Manifold

11.45" (291) open

3.

94

" (

10

0)

2.125" (54)

2 Test Ports
1/4 NPT

4 Mounting Holes for
7/16-20 UNF Bolts

Vent Port with
fitted Bug Plug

4.69" (119)

12

AS-Schneider

5 Valve Manifolds

2 and 5 Valve Manifolds

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2 and 5 Valve Manifolds

Angle Type 5 Valve Manifold

11.45" (291) open

4.

33

" (

11

0)

4.17" (106) open

2.125" (54)

2 Test Ports
1/4 NPT

4 Mounting Holes
for 7/16-20 UNF Bolts

2 Drain Ports
1/4 NPT

Vent Port 1/4 NPT
with fitted Bug Plug

2 Rod out Ports
1/2 NPT

Ordering Information

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

H

5

S

S

K

A

2

D

Manifolds

H

H-Style Manifolds – Flange x Flange

Quantity Bonnets

2

2 Valve Manifold

5

5 Valve Manifold

Manifold Design

S

Straight Type, 3/8" (9.5 mm) Bore Size on Isolate Valves

L

Angle Type, 3/8" (9.5 mm) Bore Size on Isolate Valves

Dash

Body Material

C

Carbon Steel A105

M

Alloy 400 UNS N04400

S

1.4404 / 1.4401 / 316 / 316L

H

Alloy C-276 UNS N10276

Stem Seal / Packing

K

O-Ring FKM

P

O-Ring FEPM

J

O-Ring FKM (RGD resistant)

A

PTFE Packing

Seat Material – Isolate Valves x Equalize/Vent Valves

A

ETFE x POM – 2,000 psi (138 bar) rated

D

POM x PCTFE – 6,092 psi (420 bar) rated

B

POM x POM – 6,092 psi (420 bar) rated

P

PEEK x PEEK – 6,092 psi (420 bar) rated

C

ETFE x PCTFE – 2,000 psi (138 bar) rated

Dash

Options – Specify in alphabetical order (digits first then letters)

B

Cleaned and Lubricated for Oxygen Service

D

Dielectric Isolation – Only to be ordered with Accessory Kit Option Code 1 to 6

M

Wetted Parts with Certified Mill Test Report (CMTR) as 3.1 certificate acc. to EN 10204

Accessory Kits – For Manifold to Transmitter mounting

1

Hex Head Bolts 7/16-20 UNF x 1" lg. and Washers in CS, Seal Ring in PTFE        – To mount Transmitters / Flow Computers with Traditional Flange and ΔP to ΔP Adapters.

2

Hex Head Bolts 7/16-20 UNF x 1" lg. and Washers in SS, Seal Ring in PTFE*  – To mount Transmitters / Flow Computers with Traditional Flange and ΔP to ΔP Adapters.

3

Hex Head Bolts 7/16-20 UNF x 2 1/4" lg. and Washers in CS, Seal Ring in PTFE       – 1. To mount Transmitters / Flow Computers with Rosemount Coplanar

TM

Flange (with Dielectric Isolation: Option Code 3D).

2.       To mount ΔP to Static Adapters and Transmitters / Flow Computers with Traditional Flange. For this Application the Bolt

Length for Manifolds with or without Dielectric Isolation are identical. (With Dielectric Isolation: Option Code DV).

For 5 Valve Manifolds only. 2 Valve Manifolds supplied with 1" lg. Bolts.

4

Hex Head Bolts 7/16-20 UNF x 2 1/4" lg. and Washers in SS, Seal Ring in PTFE* –       1.  To mount Transmitters / Flow Computers with Rosemount Coplanar

TM

Flange (with Dielectric Isolation: Option Code 4D).

2. To mount ΔP to Static Adapters and Transmitters / Flow Computers with Traditional Flange. For this Application the Bolt

Length for Manifolds with or without Dielectric Isolation are identical. (With Dielectric Isolation: Option Code DY).

For 5 Valve Manifolds only. 2 Valve Manifolds supplied with 1" lg. Bolts.

5

Hex Head Bolts 7/16-20 UNF x 3 1/2" lg. and Washers in CS, Seal Ring in PTFE      – To mount ΔP to Static Adapters and Transmitters / Flow Computers with Rosemount Coplanar

TM

Flange.

For 5 Valve Manifolds only. 2 Valve Manifolds supplied with 1" lg. Bolts.

6

Hex Head Bolts 7/16-20 UNF x 3 1/2" lg. and Washers in SS, Seal Ring in PTFE*       – To mount ΔP to Static Adapters and Transmitters / Flow Computers with Rosemount Coplanar

TM

Flange.

For 5 Valve Manifolds only. 2 Valve Manifolds supplied with 1" lg. Bolts.

7

FKM O-Rings for Flange Seal – Only to be ordered with Accessory Kit Option Code 1 to 6.

For Example Manifold with Bolts, Washers and Seal Rings acc. to Option Code 2, but instead of PTFE Seal Ring with FKM Seal Ring add Option Code 27.

NOTE:  Manifolds with Dielectric Isolation supplied with additional 1/4" to bolt length.

*

Bolt Material S.S. = 316 Stainless Steel I ASTM F593 GP2 CW

Wetted Parts according to above mentioned material list are supplied according to NACE MR0175/MR0103 and ISO 15156 (latest issue).

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2 and 5 Valve Manifolds

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Adapters

When  mounting  both  ΔP  and  Static  Transmitter  a  SDMS  Adapter  is  required.  ΔP  to  ΔP  Adapter  is  also  available  for  Dual  Custody  and
Bi-Directional Installations.

Bolt Selection for these Adapters is located on page 15.

ΔP to Static Adapters are full 3/8" Orifice (ΔP and Static Side) to reduce or eliminate freezing issues.

Adapters

r P TO r P ADAPTER

r P TO STATIC ADAPTER

r P to r P Adapter – Bore Size 3/8" (9.5 mm)

18.00" (457.2)

1.

23

"

(3

1.

2)

2.

50

" (

63

.5

)

4 Mounting Holes for
7/16-20 UNF Bolts

14

AS-Schneider

Adapters

Adapters

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Adapters

r P to Static Adapter – Bore Size 3/8" (9.5 mm)

1.

24

"

(3

1.

45

)

2.

50

" (

63

.5

)

10.50" (266.7)

2.

82

" (

71

.6

4)

NPT

Static Adapter

Part Number

1/2 NPT Female

AKA-FC

AKA-FS

1/2 NPT Male

AKA-MC

AKA-MS

To be ordered separately.

Carbon Steel

Stainless Steel

NPT Static Adapters

1.

97

"

(5

0)

2.50" (63.5)

1.

34

"

(3

4)

7/16-20 UNF

7/16-20 UNF

Ordering Information

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

A

K

A

S

S

K

B

2

AKA Adapters

Dash

Adapters Design

D

ΔP to ΔP Adapter g No Vent Valve

S

ΔP to Static Adapter g 1 Vent Valve - Bore Size 3/8" (9.5 mm)

Body Material

L

Carbon Steel LF2

M

Alloy 400 UNS N04400

S

1.4404 / 1.4401 / 316 / 316L

H

Alloy C-276 UNS N10276

Stem Seal / Packing

0

Adapter without Vent Valve

P

O-Ring FEPM

K

O-Ring FKM

A

PTFE Packing

J

O-Ring FKM (RGD resistant)

Seat Material – Vent Valve

0

Adapter without Vent Valve

D

POM

E

ETFE

P

PEEK

Dash

Options – Specify in alphabetical order (digits first then letters)

Accessory Kits – To mount the Transmitters to the Adapters (ΔP to Static Adapter – Static Transmitter Side only)

1

Hex Head Bolts 7/16-20 UNF x 1 3/4" lg. in CS and Seal Ring in PTFE       – To mount Traditional Flange Transmitters respectively NPT Static Adapters.

2

Hex Head Bolts 7/16-20 UNF x 1 3/4" lg. in SS and Seal Ring in PTFE*      – To mount Traditional Flange Transmitters respectively NPT Static Adapters.

3

Hex Head Bolts 7/16-20 UNF x 3 1/4" lg. in CS and Seal Ring in PTFE      – To mount Rosemount 2051/3051 Coplanar

TM

Flange Transmitters.

4

Hex Head Bolts 7/16-20 UNF x 3 1/4" lg. in SS and Seal Ring in PTFE* – To mount Rosemount 2051/3051 Coplanar

TM

Flange Transmitters.

5

No Bolts (but supplied with Seal Rings) – Just 5 means Seal Rings PTFE, Seal Rings in FKM add Option Code 57.

7

FKM O-Rings for Flange Seal – Only to be ordered with Accessory Kit Option Code 1 to 5.

For Example Adapters with Bolts and Seal Rings acc. to Option Code 2, but instead of PTFE Seal Ring with FKM Seal Ring add Option Code 27.

NOTE: ΔP to Static Adapter is supplied with 4 Bolts and 3 Seal Rings (1 for Static Transmitter, 2 for ΔP Transmitter).

ΔP to ΔP Adapter is supplied with 8 Bolts and 4 Seal Rings.

*

Bolt Material S.S. = 316 Stainless Steel I ASTM F593 GP2 CW

Wetted Parts according to above mentioned material list are supplied according to NACE MR0175/MR0103 and ISO 15156 (latest issue).

15

www.as-schneider.com

Adapters

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3

4

5

6

2

1

Horizontal Installation

Horizontal Installation – Exploded View

1.

ORIFICE FITTING

2.

STABILIzED CONNECTORS

WITH INTEGRAL VALVE

3.

DIELECTRIC ISOLATION

To be ordered with Stabilized Connector

4.

ANGLE TYPE 5 VALVE MANIFOLD

c/w Accessory Kits to mount the Transmitters,
Flow Computers or Adapters

5.

ΔP TO STATIC ADAPTER (OPTIONAL)

c/w Accessory Kit for Static Transmitter Side

6.

NPT STATIC ADAPTER

16

AS-Schneider

Horizontal Installation

Vertical Installation

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7

Vertical Installation

Vertical Installation – Exploded View

3

4

5

6

1

2

1.

ORIFICE FITTING

2.

STABILIzED CONNECTORS

3.

DIELECTRIC ISOLATION

To be ordered with stabilized connector

4.

SPACER OR 2 VALVE MANIFOLD

(OPTIONAL)
c/w Accessory Kit

5.

STRAIGHT TYPE 5 VALVE MANIFOLD

c/w Accessory Kits to mount the transmit-
ters, flow computers or adapters

6.

ΔP TO ΔP ADAPTER (OPTIONAL)
c/w Accessory Kits to mount the transmit-
ters/flow computers

17

www.as-schneider.com

Vertical Installation

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For detailed information see Catalogue 'AS-4302 I

Soft Seated Needle Valves and Manifolds – Page 24-26.

Horizontal Installation of
Flanged Type Block & Bleed Manifolds

Horizontal Installation of
Threaded Type Block & Bleed Manifolds

Manifolds for Ultrasonic Flow Meter Applications

18

AS-Schneider

Manifolds for Ultrasonic Flow Meter Applications

Spare Parts

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For detailed information see Catalogue 'AS-4302 I

Soft Seated Needle Valves and Manifolds – Page 24-26.

Spare Parts

Dielectric Isolation Kits

AS-Schneider is providing the following Dielectric Isolation Kits
(always supplied as pair: 2 Dielectric Flange Seals, 4 Bolts, 4 Washers and 4 Bolt Sleeves):

To mount a Stabilized Connector to a Spacer/Manifold:

Part Number

Dielectric Kit w/CS Bolts (1 1/4" lg.) and CS Washers

DEK-01C

Dielectric Kit w/316 SS Bolts (1 1/4" lg.) and 316 SS Washers

DEK-01F

To mount a 5 Valve Manifold to a:

Part Number

Transmitter/Flow Computer with Traditional Flange

Dielectric Kit w/CS Bolts (1 1/4" lg.) and CS Washers

DEK-02C

Dielectric Kit w/316 SS Bolts (1 1/4" lg.) and 316 SS Washers

DEK-02F

Transmitter/Flow Computer with Rosemount Coplanar

TM

Flange

Dielectric Kit w/CS Bolts (2 1/2" lg.) and CS Washers

DEK-03C

Dielectric Kit w/316 SS Bolts (2 1/2" lg.) and 316 SS Washers

DEK-03F

To mount a 5 Valve Manifold with a ΔP to Static Adapter (ΔP to Transmitter Side) to a:

Part Number

Transmitter/Flow Computer with Traditional Flange

Dielectric Kit w/CS Bolts (2 1/4" lg.) and CS Washers

DEK-12C

Dielectric Kit w/316 SS Bolts (2 1/4" lg.) and 316 SS Washers

DEK-12F

Transmitter/Flow Computer with Rosemount Coplanar

TM

Flange

Dielectric Kit w/CS Bolts (3 3/4" lg.) and CS Washers

DEK-13C

Dielectric Kit w/316 SS Bolts (3 3/4" lg.) and 316 SS Washers

DEK-13F

Components

Material

Part Number

Flange Seal Ring for Stabilized
Connectors and Manifolds

PTFE

S006.23.351.08

FKM

531044

Valve Seats – Isolate Valves
(Block Valves) – 3/8" (9.5 mm)
Bore Size

ETFE

S007.01.350.1105

POM

S007.01.350.1101

PEEK

S007.01.350.1104

Flange Seal Rings and Valve Seats

19

www.as-schneider.com

Spare Parts

Components

Material

Part Number

Valve Seats – Equalize and Vent
Valves – 0.138" (3.5 mm)
Bore Size

POM

S007.01.350.0801

PCTFE

S007.01.350.0803

PEEK

S007.01.350.0804

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AS-4301-EN | November 2015

Tel: +49 7133 101-0

Fax: +49 7133 101-148

www.as-schneider.com

Armaturenfabrik Franz Schneider
GmbH + Co. KG

Bahnhofplatz 12 I 74226 Nordheim
Deutschland / Germany

Tel: +65 62 51 39 00

Fax: +65 62 51 39 90

www.as-schneider.sg

AS-Schneider Asia-Pacific Pte. Ltd.

970 Toa Payoh North, #02-12/14/15
Singapore 318992

Tel: +40 368 41 40 25
Fax: +40 368 41 40 26

www.as-schneider.ro

Armaturenfabrik Franz Schneider SRL

Sales Office:
Str. Basarabilor, Nr. 7 I 100036 Ploiesti
Romania

Tel: +971 4 880 85 75

Fax: +971 4 880 85 76

www.as-schneider.ae

AS-Schneider Middle East FzE

P.O. Box 18749 I Dubai
United Arab Emirates

AS-Schneider America, Inc.

17471 Village Green Dr I Houston, TX 77040
United States of America

Production Plant:
Str. Mihai Viteazu, Nr. 327i I 507085 Harman
Jud. Bra

şov I Romania

Tel: +40 244 384 963
Fax: +40 244 384 963

Tel: +1 281 2 58 42 63

Fax: +1 281 5 06 79 35

www.as-schneider.com