Tappex® Thread inserts, Überblick



Beschreibung

Tappex® brass thread inserts (steel or stain-less steel) create precise, durable internal threads in workpieces made of plastic, light metal alloy, and other notch-sensitive materials.


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Tappex

®

Thread inserts

Precise and durable in light materials

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2

The center of excellence for high-

performance fastening technology

KVT-Fastening is an expert for high-quality fastening
applications and offers engineering solutions
based on the wide product portfolio of the leading
manufacturers in the market.

Mechanical engineering | Automotive | Electrical engineering | Energy | Precision
engineering | Fluid power | Transportation | Off-shore and Marine | Medical equipment
Aviation and aerospace | Construction industry | Watch manufacturing industry

www.kvt-fastening.com

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machines as well as, if needed, the integration into
automated serial production workflows.

Ever since 1927, KVT-Fastening has stood for
experience, solution-driven know-how, unique
expertise in development and consultancy as well
as the ultimate in reliability. Since December
2012, KVT-Fastening is a member of the Bossard
Group. Bossard is a leading provider of intelligent
solutions for industrial fastening technology. The
range includes global sales, technical consulting
(engineering) and logistics of fastening technol-
ogy components and bolts. Customers benefit
from the extension of competencies in industrial
fastening technology and from an optimally
enhanced product or service portfolio.

High-performance solutions from KVT-Fastening
are found wherever absolutely safe and secure
connections are essential. These small but
extremely resilient components play key roles
where it matters most – whether in the electronics
and energy sector, the automotive and transporta-
tion industries, aviation and aerospace, engineer-
ing and construction, precision engineering, or
medical equipment.

KVT-Fastening does not just supply standard
products and individual components, but also pro-
vides close and active customer support in the
search for ideal solutions, particularly when spe-
cific requirements must be fulfilled. This portfolio
is complemented by a range of innovative tools and

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4

Tappex

®

– reliable and cost-efficient thread

inserts

Tappex

®

brass thread inserts (steel or stain -less

steel) create precise, durable internal threads in
workpieces made of plastic, light metal alloy, and
other notch-sensitive materials.

n

TRISERT

®

self-tapping inserts reinforced plas-

tics (GRP) and thermoset plastics. In moulded
and drilled holes the three cutting flutes ensure
secure embedding in the base material. Avail-
able in brass in sizes M2 – M10 with and without
a head, TRISERT

®

guarantees a clean, swarf-

free internal thread. The particular advantage of
the double ended thread insert is that it can be
installed bidirectional.

n

TRISERT-3

®

self-tapping inserts, a sub -group of

TRISERT

®

thread inserts, made of steel or stain-

less steel, meet the strictest of requirements, e.g.
in medical technology, the maritime sector, or in
the food industry.

n

FOAMSERT

®

self-tapping inserts. This subgroup

of TRISERT

®

thread insert is used in drilled

holes in expanded materials and wood. A hand
installation tool and a pneumatic tool, each with
their own accessories, are available for installa-
tion TRISERT

®

, TRISERT-3

®

and FOAMSERT

®

.

n

MULTISERT

®

press-fitting inserts with internal

thread and patented barb form section are
particularly suitable for use with thermoplastic
materials. They are available in sizes M1.6 – M12
both with and without a head. Processing meth-
ods: press-fitting, ultrasonic insertion, heat
insertion (local melting of plastic).

n

MICROBARB

®

press-fitting inserts with micro

knurling. This sub-group of MULTISERT

®

thread

inserts is ideal for use in thin-walled materials.
Both MULTISERTS

®

and MICROBARBS

®

can be

installed using the Heat Inserter 074/02.

n

HiMOULD

®

brass threaded inserts for molding

in M2 – M12 are used in moulded and cast com-
ponents. The HiMOULD

®

insert can be molded in

very close the edge of a component or in situa-
tions where there are thin walls or bosses which
would be impractical for post-mold installed
inserts. Exceptionally wide range of applications
for thermoplastic and thermoset plastic molded
parts with open ended or blind ended design.

The following applies to all Tappex

®

variants:

With non-chamfered threads, a small burr is
possible at the end of the thread.

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5

TRISERT

®

6 – 10

Self-tapping inserts

TRISERT-3

®

11 – 13

Self-tapping inserts, steel and stainless steel

FOAMSERT

®

14

Self-tapping inserts

Installation equipment

15

for TRISERT

®

, TRISERT-3

®

and FOAMSERT

®

MULTISERT

®

16 – 19

Press-fitting inserts

MICROBARB

®

20

Press-fitting inserts with micro knurling

Thermal pressing device

21

for MULTISERT

®

and MICROBARB

®

thread inserts

HiMOULD

®

22 – 24

Inserts for molding in

Technical data

26 – 28

Test procedures

29

Contents

All dimensions are specified in mm.

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www.kvt-fastening.com

6

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

Typical applications

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

d

1

nom.

p

nom.

D

W

min.

D

1

min.

T

min.

145M2
136M2

M2
M2

4.00
4.80

± 0.20

3.50
3.50

0.79
0.79

3.1– 3.3
3.1– 3.3

1.25
1.25

5.8
5.8

4.4
5.3

145M2,5
136M2,5
137M2,5

M2.5
M2.5
M2.5

4.00
5.25
6.25

± 0.20

4.33
4.33
4.33

1.06
1.06
1.06

3.8 – 4.1
3.8 – 4.1
3.8 – 4.1

1.55
1.55
1.55

7.2
7.2
7.2

4.4
5.8
6.9

145M3
136M3
137M3

M3
M3
M3

4.00
5.25
6.25

± 0.20

4.73
4.73
4.73

1.06
1.06
1.06

4.1– 4.4
4.1– 4.4
4.1– 4.4

1.65
1.65
1.65

7.7
7.7
7.7

4.4
5.8
6.9

145M3,5
136M3,5
137M3,5

M3.5
M3.5
M3.5

5.00
6.20
7.30

± 0.20

5.52
5.52
5.52

1.15
1.15
1.15

5.0 – 5.3
5.0 – 5.3
5.0 – 5.3

2.00
2.00
2.00

9.3
9.3
9.3

5.5
6.9
8.1

145M4
136M4
137M4

M4
M4
M4

5.60
7.10
8.40

± 0.20

6.31
6.31
6.31

1.27
1.27
1.27

5.8 – 6.1
5.8 – 6.1
5.8 – 6.1

2.30
2.30
2.30

10.7
10.7
10.7

6.2
7.9
9.3

145M5
136M5
137M5

M5
M5
M5

6.40
8.40
10.00

± 0.25

7.50
7.50
7.50

1.41
1.41
1.41

6.9 – 7.2
6.9 – 7.2
6.9 – 7.2

2.70
2.70
2.70

12.6
12.6
12.6

7.1
9.3
11.0

145M6
136M6
137M6

M6
M6
M6

7.90
9.80
12.00

± 0.25

8.69
8.69
8.69

1.59
1.59
1.59

8.0 – 8.4
8.0 – 8.4
8.0 – 8.4

3.15
3.15
3.15

14.7
14.7
14.7

8.7
10.8
13.2

145M8-21
145M8
136M8

M8
M8
M8

8.00
9.50
12.40

11.06
11.06
11.06

1.95
1.95
1.95

10.1 – 10.6
10.1 – 10.6
10.1 – 10.6

4.00
4.00
4.00

18.6
18.6
18.6

9.0
10.5
13.7

145M10
136M10

M10
M10

12.00
16.00

± 0.30

13.95
13.95

1.95
1.95

13.0 – 13.5
13.0 – 13.5

5.10
5.10

23.7
23.7

13.2
17.6

n

Double ended bidirectional purpose

n

Self-tapping thread insert

n

For  thermoplastic  materials

n

3 special cutting flutes prevent swarf in the

internal thread

n

Can be used in drilled or molded holes

n

Fully internal through threaded

Material
Brass

Thread inserts

TRISERT

®

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www.kvt-fastening.com

7

Tappex

®

Typical applications

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole

Order reference

d

l

± 0.125

d1

nom.

p

nom.

D

W

min.

D1

min.

T

min.

139M2
138M2

M2
M2

4.00
4.80

3.50
3.50

0.79
0.79

Upon request

139M2,5
138M2,5
170M2,5

M2.5
M2.5
M2.5

4.00
5.25
6.25

4.33
4.33
4.33

1.06
1.06
1.06

139M3
138M3
170M3

M3
M3
M3

4.00
5.25
6.25

4.73
4.73
4.73

1.06
1.06
1.06

139M3,5
138M3,5
170M3,5

M3.5
M3.5
M3.5

5.00
6.20
7.30

5.52
5.52
5.52

1.15
1.15
1.15

139M4
138M4
170M4

M4
M4
M4

5.60
7.10
8.40

6.31
6.31
6.31

1.27
1.27
1.27

139M5
138M5
170M5

M5
M5
M5

6.40
8.40
10.00

7.50
7.50
7.50

1.41
1.41
1.41

139M6
138M6
170M6

M6
M6
M6

7.90
9.80
12.00

8.69
8.69
8.69

1.59
1.59
1.59

139M8
138M8

M8
M8

9.50
12.40

11.06
11.06

1.95
1.95

139M10
138M10

M10
M10

12.00
16.00

13.95
13.95

1.95
1.95

Thread inserts

TRISERT

®

n

Double ended bidirectional purpose

n

Self-tapping thread insert

n

For thermoset plastics, glass-fiber reinforced

plastics (GRP) > 35%

n

3 special cutting flutes prevent swarf in the

internal thread

n

Can be used in drilled or molded holes

n

Fully internal through threaded

n

Design of cutting flutes modified for use in

thermoset plastics

Material
Brass

background image

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8

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

3-D Data:

http://kvt.partcommunity.com

For thermoplastic materials

Thread insert

Location hole*

Order reference

d

l

d

1

nom.

p

nom.

d

2

nom.

t

± 0.15

D

W

min.

D

1

min.

T

min.

237M3

M3

6.25

± 0.20

4.73

1.06

4.7

0.75

4.1 – 4.4

1.65

7.7

6.9

237M4

M4

8.40

± 0.20

6.31

1.27

6.3

0.80

5.8 – 6.1

2.30

10.7

9.3

237M5

M5

10.00

± 0.25

7.50

1.41

7.5

0.80

6.9 – 7.2

2.70

12.6

11.0

237M6
245M6

M6
M6

12.00
7.90

± 0.25

8.69
8.69

1.59
1.59

8.6
8.6

0.90
0.90

8.0 – 8.4
8.0 – 8.4

3.15
3.15

14.7
14.7

13.2
8.7

237M8

M8

14.10

± 0.30

11.06

1.95

11.1

1.00

10.1 – 10.6

4.00

18.6

15.6

For thermoset plastics

Thread insert

Location hole*

Order reference

d

l

± 0.125

d

1

nom.

p

nom.

d

2

nom.

t

± 0.1

D

W

min.

D

1

min.

T

min.

270M3

M3

6.25

4.73

1.06

4.7

0.75

Upon request

270M4

M4

8.40

6.31

1.27

6.3

0.80

270M5

M5

10.00

7.50

1.41

7.5

0.80

270M6
239M6

M6
M6

12.00
7.90

8.69
8.69

1.59
1.59

8.6
8.6

0.90
0.90

270M8

M8

14.10

11.06

1.95

11.1

1.00

n

Reduced  head

n

Self-tapping thread insert

n

For thermoplastic materials oder thermoset

plastics

n

3 special cutting flutes prevent swarf in the

internal thread

n

Can be used in drilled or molded holes

n

Fully internal through threaded

n

Larger contact surface

n

Higher  torque  performances

n

Higher  axial  forces

n

Design of cutting flutes modified for use in

thermoset plastics

Material
Brass

Thread inserts

TRISERT

®

background image

www.kvt-fastening.com

9

Tappex

®

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

d

1

nom.

p

nom.

d

2

nom.

t

± 0.15

D

W

min.

D

1

min.

T

min.

345M2,5
336M2,5

M2.5
M2.5

4.00
5.25

± 0.20

4.33
4.33

1.06
1.06

6.35
6.35

0.60
0.60

3.8 – 4.1
3.8 – 4.1

1.55
1.55

7.2
7.2

4.4
5.8

345M3
336M3

M3
M3

4.00
5.25

± 0.20

4.73
4.73

1.06
1.06

7.10
7.10

0.75
0.75

4.1 – 4.4
4.1 – 4.4

1.65
1.65

7.7
7.7

4.4
5.8

345M3,5
336M3,5

M3.5
M3.5

5.00
6.20

± 0.20

5.52
5.52

1.15
1.15

8.30
8.30

0.75
0.75

5.0 – 5.3
5.0 – 5.3

2.00
2.00

9.3
9.3

5.5
6.9

345M4
336M4

M4
M4

5.60
7.10

± 0.20

6.31
6.31

1.27
1.27

8.70
8.70

0.75
0.75

5.8 – 6.1
5.8 – 6.1

2.30
2.30

10.7
10.7

6.2
7.9

345M5
336M5

M5
M5

6.40
8.40

± 0.25

7.50
7.50

1.41
1.41

11.10
11.10

0.90
0.90

6.9 – 7.2
6.9 – 7.2

2.70
2.70

12.6
12.6

7.1
9.3

345M6
336M6

M6
M6

7.90
9.80

± 0.25

8.69
8.69

1.59
1.59

12.00
12.00

1.00
1.00

8.0 – 8.4
8.0 – 8.4

3.15
3.15

14.7
14.7

8.7
10.8

345M8-02
336M8

M8
M8

7.50
12.40

± 0.30

11.06
11.06

1.95
1.95

14.30
14.30

1.25
1.25

10.1 – 10.6
10.1 – 10.6

4.00
4.00

18.6
18.6

8.3
13.7

345M10
336M10

M10
M10

12.00
16.00

± 0.30

13.95
13.95

1.95
1.95

18.00
18.00

1.50
1.50

13.0 – 13.5
13.0 – 13.5

5.10
5.10

23.7
23.7

13.2
17.6

n

Regular  head

n

Self-tapping thread insert

n

For thermoplastic materials

n

3 special cutting flutes prevent swarf in the

internal thread

n

Can be used in drilled or molded holes

n

Fully internal through threaded

n

Larger  contact  surface

n

Higher torque performances

n

Higher axial forces

Material
Brass

Thread inserts

TRISERT

®

background image

www.kvt-fastening.com

10

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole

Order reference

d

l

± 0.125

d

1

nom.

p

nom.

d

2

nom.

t

± 0.15

D

W

min.

D

1

min.

T

min.

339M2,5
338M2,5

M2.5
M2.5

4.00
5.25

4.33
4.33

1.06
1.06

6.35
6.35

0.60
0.60

Upon request

339M3
338M3

M3
M3

4.00
5.25

4.73
4.73

1.06
1.06

7.10
7.10

0.75
0.75

339M3,5
338M3,5

M3.5
M3.5

5.00
6.20

5.52
5.52

1.15
1.15

8.30
8.30

0.75
0.75

339M4
338M4

M4
M4

5.60
7.10

6.31
6.31

1.27
1.27

8.70
8.70

0.75
0.75

339M5
338M5

M5
M5

6.40
8.40

7.50
7.50

1.41
1.41

11.10
11.10

0.90
0.90

339M6
338M6

M6
M6

7.90
9.80

8.69
8.69

1.59
1.59

12.00
12.00

1.00
1.00

339M8-02
338M8

M8
M8

7.50
12.40

11.06
11.06

1.95
1.95

14.30
14.30

1.25
1.25

339M10
338M10

M10
M10

12.00
16.00

13.95
13.95

1.95
1.95

18.00
18.00

1.50
1.50

n

Regular  head

n

Self-tapping thread insert

n

For thermoset plastics

n

3 special cutting flutes prevent swarf in the

internal thread

n

Can be used in drilled or molded holes

n

Fully internal through threaded

n

Larger  contact  surface

n

Higher  torque  performances

n

Higher axial forces

n

Design of cutting flutes modified for use in

thermoset plastics

Material
Brass

Thread inserts

TRISERT

®

background image

www.kvt-fastening.com

11

Tappex

®

d

2

d

1

I

t

45°

D

1

W

D

T

d

1

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

± 0.125

d

1

nom.

d

2

nom.

t

± 0.1

D

Plastics

D

Metals

W

min.

D

1

min.

T

min.

6238 M3
6270 M3

M3
M3

5.25
6.25

4.73
4.73

4.70
4.70

0.38
0.38

4.10 – 4.40
4.10 – 4.40

4.35 – 4.55
4.35 – 4.55

1.65
1.65

7.70
7.70

5.80
6.90

6238 M4
6270 M4

M4
M4

7.10
8.40

6.31
6.31

6.30
6.30

0.38
0.38

5.80 – 6.10
5.80 – 6.10

5.95 – 6.15
5.95 – 6.15

2.30
2.30

10.70
10.70

7.90
9.30

6238 M5
6270 M5

M5
M5

8.40
10.00

7.50
7.50

7.50
7.50

0.40
0.40

6.90 – 7.20
6.90 – 7.20

7.15 – 7.35
7.15 – 7.35

2.70
2.70

12.60
12.60

9.30
11.00

6238 M6
6270 M6

M6
M6

9.80
12.00

8.69
8.69

8.60
8.60

0.45
0.45

8.00 – 8.40
8.00 – 8.40

8.35 – 8.55
8.35 – 8.55

3.15
3.15

14.70
14.70

10.80
13.20

6238 M8
6270 M8

M8
M8

12.40
14.00

11.06
11.06

11.10
11.10

0.50
0.50

10.10 – 10.60
10.10 – 10.60

10.55 – 10.85
10.55 – 10.85

4.00
4.00

18.60
18.60

13.70
15.40

6239 M10
6238 M10
6270 M10

M10
M10
M10

12.00
16.00
18.00

13.95
13.95
13.95

14.10
14.10
14.10

0.75
0.75
0.75

13.00 – 13.50
13.00 – 13.50
13.00 – 13.50

13.45 – 13.65
13.45 – 13.65
13.45 – 13.65

5.10
5.10
5.10

23.70
23.70
23.70

13.20
17.60
19.80

n

Reduced  head

n

Self-tapping thread insert

n

For light metal and plastics

n

Can be used in drilled or molded holes

n

Fully internal through threaded

n

Case hardening steel Zn/Ni with surface coating,

passivated (Cr VI+-free)

n

Faster installation due to greater helix angle

of the thread flanks

n

Corrosion resistance up to 720 hours to red rust

Material
Steel

Thread inserts

TRISERT-3

®

background image

www.kvt-fastening.com

12

d

2

d

1

I

t

45°

D

1

W

D

T

d

1

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

± 0.125

d

1

nom.

d

2

nom.

t

± 0.1

D

Plastics

D

Metals

W

min.

D

1

min.

T

min.

6238 M3-303
6270 M3-303

M3
M3

5.25
6.25

4.73
4.73

4.70
4.70

0.38
0.38

4.10 – 4.40
4.10 – 4.40

4.35 – 4.55
4.35 – 4.55

1.65
1.65

7.70
7.70

5.80
6.90

6238 M4-303
6270 M4-303

M4
M4

7.10
8.40

6.31
6.31

6.30
6.30

0.38
0.38

5.80 – 6.10
5.80 – 6.10

5.95 – 6.15
5.95 – 6.15

2.30
2.30

10.70
10.70

7.90
9.30

6238 M5-303
6270 M5-303

M5
M5

8.40
10.00

7.50
7.50

7.50
7.50

0.40
0.40

6.90 – 7.20
6.90 – 7.20

7.15 – 7.35
7.15 – 7.35

2.70
2.70

12.60
12.60

9.30
11.00

6238 M6-303
6270 M6-303

M6
M6

9.80
12.00

8.69
8.69

8.60
8.60

0.45
0.45

8.00 – 8.40
8.00 – 8.40

8.35 – 8.55
8.35 – 8.55

3.15
3.15

14.70
14.70

10.80
13.20

6238 M8-303
6270 M8-303

M8
M8

12.40
14.00

11.06
11.06

11.10
11.10

0.50
0.50

10.10 – 10.60
10.10 – 10.60

10.55 – 10.85
10.55 – 10.85

4.00
4.00

18.60
18.60

13.70
15.40

6239 M10-303
6238 M10-303
6270 M10-303

M10
M10
M10

12.00
16.00
18.00

13.95
13.95
13.95

14.10
14.10
14.10

0.75
0.75
0.75

13.00 – 13.50
13.00 – 13.50
13.00 – 13.50

13.45 – 13.65
13.45 – 13.65
13.45 – 13.65

5.10
5.10
5.10

23.70
23.70
23.70

13.20
17.60
19.80

Blind ended

Thread insert

Location hole*

Order reference

d

l

± 0.125

d

1

nom.

d

2

nom.

t

± 0.1

D

Plastics

D

Metals

W

min.

D

1

min.

T

min.

6238 M10B-303
6270 M10B-303

M10
M10

16.00
18.00

13.95
13.95

14.10
14.10

0.75
0.75

13.00 – 13.50
13.00 – 13.50

13.45 – 13.65
13.45 – 13.65

5.10
5.10

23.70
23.70

17.60
19.80

n

Reduced  head

n

Self-tapping thread insert

n

For light metal and plastics

n

M10 also available in blind-ended design

n

Can be used in drilled or molded holes

n

Fully internal through threaded

n

Faster installation due to greater helix angle

of the thread flanks

n

Stainless steel 303 comparable with 1.4305

Material
Stainless steel

Thread inserts

TRISERT-3

®

background image

www.kvt-fastening.com

13

Tappex

®

d

2

d

1

I

t

45°

D

1

W

D

T

d

1

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

± 0.125

d

1

nom.

d

2

nom.

t

± 0.1

D

Plastics

D

Metals

W

min.

D

1

min.

T

min.

6238 M3-316
6270 M3-316

M3
M3

5.25
6.25

4.73
4.73

4.70
4.70

0.38
0.38

4.10 – 4.40
4.10 – 4.40

4.35 – 4.55
4.35 – 4.55

1.65
1.65

7.70
7.70

5.80
6.90

6238 M4-316
6270 M4-316

M4
M4

7.10
8.40

6.31
6.31

6.30
6.30

0.38
0.38

5.80 – 6.10
5.80 – 6.10

5.95 – 6.15
5.95 – 6.15

2.30
2.30

10.70
10.70

7.90
9.30

6238 M5-316
6270 M5-316

M5
M5

8.40
10.00

7.50
7.50

7.50
7.50

0.40
0.40

6.90 – 7.20
6.90 – 7.20

7.15 – 7.35
7.15 – 7.35

2.70
2.70

12.60
12.60

9.30
11.00

6238 M6-316
6270 M6-316

M6
M6

9.80

12.00

8.69
8.69

8.60
8.60

0.45
0.45

8.00 – 8.40
8.00 – 8.40

8.35 – 8.55
8.35 – 8.55

3.15
3.15

14.70
14.70

10.80
13.20

6238 M8-316
6270 M8-316

M8
M8

12.40
14.00

11.06
11.06

11.10
11.10

0.50
0.50

10.10 – 10.60
10.10 – 10.60

10.55 – 10.85
10.55 – 10.85

4.00
4.00

18.60
18.60

13.70
15.40

6239 M10-316
6238 M10-316
6270 M10-316

M10
M10
M10

12.00
16.00
18.00

13.95
13.95
13.95

14.10
14.10
14.10

0.75
0.75
0.75

13.00 – 13.50
13.00 – 13.50
13.00 – 13.50

13.45 – 13.65
13.45 – 13.65
13.45 – 13.65

5.10
5.10
5.10

23.70
23.70
23.70

13.20
17.60
19.80

Blind ended

Thread insert

Location hole*

Order reference

d

l

± 0.125

d

1

nom.

d

2

nom.

t

± 0.1

D

Plastics

D

Metals

W

min.

D

1

min.

T

min.

6238 M10B-316
6270 M10B-316

M10
M10

16.00
18.00

13.95
13.95

14.10
14.10

0.75
0.75

13.00 – 13.50
13.00 – 13.50

13.45 – 13.65
13.45 – 13.65

5.10
5.10

23.70
23.70

17.60
19.80

n

Reduced  head

n

Self-tapping thread insert

n

For  light metal and plastics

n

M10 also available in blind-ended design

n

Can be used in drilled or molded holes

n

Fully internal through threaded

n

Faster installation due to greater helix angle

of the thread flanks

n

Stainless steel 316 comparable with 1.4401

Material
Stainless steel

Thread inserts

TRISERT-3

®

background image

www.kvt-fastening.com

14

d

1

d

2

d

l

t

p

d

l

p

d

1

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

± 0.125

d

1

nom.

p

nom.

D

min.

W

min.

D

1

min.

T

040M2,5

M2.5

8.00

5.50

1.81

4.25 – 5.00

3.75

12.50

8.8

040M3

M3

8.00

5.50

1.81

4.25 – 5.00

3.75

12.50

8.8

040M3,5

M3.5

8.50

6.30

2.12

5.00 – 5.75

4.33

14.40

9.4

040M4

M4

9.00

7.10

2.31

5.70 – 6.50

4.90

16.30

9.9

040M5

M5

10.00

8.70

2.54

7.20 – 8.10

6.10

20.30

11.0

040M6

M6

12.00

10.00

2.82

8.40 – 9.30

7.00

23.30

13.2

040M8

M8

16.00

12.00

3.63

10.40 – 11.30

8.50

28.30

17.6

Double ended

Usable both sides

Type 040

Reduced head

Type 240

Thread insert

Location hole*

Order reference

d

l

± 0.125

d

1

nom.

p

nom.

d

2

nom.

t

nom.

D

W

min.

D

1

min.

T

min.

240M3

M3

9.00

5.50

1.81

5.50

0.50

4.25 – 5.00

3.75

12.50

9.9

240M4

M4

11.00

7.10

2.31

7.10

0.50

5.70 – 6.50

4.90

16.30

12.1

240M5

M5

12.00

8.70

2.54

8.70

0.50

7.20 – 8.10

6.10

20.30

13.2

240M6

M6

16.00

10.00

2.82

10.00

0.60

8.40 – 9.30

7.00

23.30

17.6

240M8

M8

20.00

12.00

3.63

12.00

0.70

10.40 – 11.30

8.50

28.30

22.0

n

Double ended bidirectional purpose or reduced

head

n

Self-tapping thread insert

n

Designed especially for expanded material

and wood

n

3 special cutting flutes prevent swarf in the

internal thread

n

Can be used in drilled or molded holes

n

Fully internal through threaded

Material
Brass

Thread inserts

FOAMSERT

®

background image

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15

Tappex

®

Pantograph

Pneumatic screwdriver with an automatic reverse
torque-clutch control

Picture with tool stud linear quick for vertical,
stationary mounting and mounting piece, not
included in the delivery.

Hand installation tool

With hexagonal retainer for prototyping and small
series

Ordering example for M4:

031M4, etc.

Production  driver

(magnified picture)
For pantograph tool

Ordering example for M2:

029EM2-01, etc.

Installation equipment

TRISERT

®

, TRISERT-3

®

and FOAMSERT

®

background image

www.kvt-fastening.com

16

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

Typical application

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

0

– 0.25

D

W

min.

D

1

min.

T

min.

001M2
002M2

M2
M2

4.20
3.10

3.00 – 3.30
3.00 – 3.30

1.35
1.35

6.0
6.0

4.3
3.2

001M2,5
002M2,5

M2.5
M2.5

5.20
4.10

3.70 – 4.00
3.70 – 4.00

1.70
1.70

7.4
7.4

5.3
4.2

001M3
002M3

M3
M3

5.20
4.10

3.70 – 4.00
3.70 – 4.00

1.70
1.70

7.4
7.4

5.3
4.2

001M3,5
002M3,5

M3.5
M3.5

7.00
4.10

4.60 – 5.00
4.60 – 5.00

2.25
2.25

9.5
9.5

7.2
4.2

001M4
002M4

M4
M4

8.50
5.60

5.40 – 5.90
5.40 – 5.90

2.50
2.50

10.9
10.9

8.6
5.8

001M5
002M5

M5
M5

10.10
6.60

6.00 – 6.50
6.00 – 6.50

2.85
2.85

12.2
12.2

10.2
6.8

001M6
002M6

M6
M6

12.30
7.70

7.70 – 8.20
7.70 – 8.20

3.20
3.20

14.6
14.6

12.5
7.9

001M8
002M8

M8
M8

13.80
8.30

10.20 – 10.60
10.20 – 10.60

4.25
4.25

19.1
19.1

14.0
8.9

001M10
002M10

M10
M10

16.10
10.50

12.50 – 13.00
12.50 – 13.00

5.10
5.10

23.2
23.2

16.3
10.7

001M12

M12

16.10

15.00 – 15.40

5.20

25.8

16.3

n

Unheaded

n

Particularly suitable for thermoplastic

materials

n

Patented external form

n

Special plain location spigot

Installation options
Press-fitting
Ultrasonic insertion
Heat insertion

Material
Brass

Thread inserts

MULTISERT

®

background image

www.kvt-fastening.com

17

Tappex

®

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

Typical applications

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

0

– 0.25

t

± 0.15

d1

nom.

D

min.

W

min.

D

1

min.

T

003M2,5
004M2,5

M2.5
M2.5

5.20
4.10

0.75
0.75

7.1
7.1

3.70 – 4.00
3.70 – 4.00

1.70
1.70

7.4
7.4

5.3
4.2

003M3
004M3

M3
M3

5.20
4.10

0.75
0.75

7.1
7.1

3.70 – 4.00
3.70 – 4.00

1.70
1.70

7.4
7.4

5.3
4.2

003M3,5
004M3,5

M3.5
M3.5

7.00
4.10

0.75
0.75

7.9
7.9

4.60 – 5.00
4.60 – 5.00

2.25
2.25

9.5
9.5

7.2
4.2

003M4
004M4

M4
M4

8.50
5.60

0.75
0.75

8.7
8.7

5.40 – 5.90
5.40 – 5.90

2.50
2.50

10.9
10.9

8.6
5.8

003M5
004M5

M5
M5

10.10
6.60

0.90
0.90

11.1
11.1

6.00 – 6.50
6.00 – 6.50

2.85
2.85

12.2
12.2

10.2

6.8

003M6
004M6

M6
M6

12.30
7.70

1.00
1.00

12.7
12.7

7.70 – 8.20
7.70 – 8.20

3.20
3.20

14.6
14.6

12.5

7.9

003M8
004M8

M8
M8

13.80
10.10

1.25
1.25

14.3
14.3

10.20 – 10.60
10.20 – 10.60

4.25
4.25

19.1
19.1

14.0
10.3

n

Single thickness head with large head diameter

n

Particularly suitable for thermoplastic

materials

n

Patented external form

n

Special positioning shaft

Installation  options
Press-fitting
Heat insertion

Material
Brass

Thread inserts

MULTISERT

®

background image

www.kvt-fastening.com

18

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

Typical applications

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

0

– 0.25

t

± 0.15

d

1

nom.

D

min.

W

min.

D

1

min.

T

073M1,6

M1.6

2.00

0.50

3.2

2.30 – 2.50

1.00

4.5

2.1

071M2
073M2

M2
M2

4.20
2.00

0.50
0.50

4.8
4.8

3.00 – 3.30
3.00 – 3.30

1.35
1.35

6.0
6.0

4.3
2.1

071M2,5
073M2,5

M2.5
M2.5

5.20
4.10

0.75
0.75

5.5
5.5

3.70 – 4.00
3.70 – 4.00

1.70
1.70

7.4
7.4

5.3
4.2

071M3
073M3

M3
M3

5.20
4.10

0.75
0.75

5.5
5.5

3.70 – 4.00
3.70 – 4.00

1.70
1.70

7.4
7.4

5.3
4.2

071M3,5
073M3,5

M3.5
M3.5

7.00
4.10

0.75
1.25

6.4
6.4

4.60 – 5.00
4.60 – 5.00

2.25
2.25

9.5
9.5

7.2
4.2

071M4
072M4
073M4

M4
M4
M4

8.50
5.60
5.60

0.75
0.75
1.50

7.1
7.1
7.1

5.40 – 5.90
5.40 – 5.90
5.40 – 5.90

2.50
2.50
2.50

10.9
10.9
10.9

8.6
5.8
5.8

071M5
072M5
073M5

M5
M5
M5

10.10
6.60
6.60

1.00
0.90
1.75

7.9
7.9
7.9

6.00 – 6.50
6.00 – 6.50
6.00 – 6.50

2.85
2.85
2.85

12.2
12.2
12.2

10.2
6.8
6.8

071M6
072M6
073M6

M6
M6
M6

12.30
7.70
7.70

1.30
1.30
2.00

9.5
9.5
9.5

7.70 – 8.20
7.70 – 8.20
7.70 – 8.20

3.20
3.20
3.20

14.6
14.6
14.6

12.5
7.9
7.9

073M8

M8

10.10

2.50

12.7

10.20 – 10.60

4.25

19.1

10.3

073M10

M10

10.10

2.50

14.3

12.50 – 13.00

5.10

23.2

10.3

n

Single thickness head with small head diameter

n

Particularly suitable for thermoplastic materials

n

Patented external form

n

Special plain location spigot

Installation options
Press-in
Ultrasonic insertion (type 073 only)
Heat insertion

Material
Brass

Thread inserts

MULTISERT

®

background image

www.kvt-fastening.com

19

Tappex

®

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

Typical applications

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

0

– 0.25

t

± 0.15

d1

nom.

D

min.

W

min.

D

1

min.

T

005M3
006M3

M3
M3

5.20
4.10

1.50
1.50

7.1
7.1

3.70 – 4.00
3.70 – 4.00

1.70
1.70

7.4
7.4

5.3
4.2

005M3,5
006M3,5

M3.5
M3.5

7.00
4.10

1.25
1.25

7.9
7.9

4.60 – 5.00
4.60 – 5.00

2.25
2.25

9.5
9.5

7.2
4.2

005M4
006M4

M4
M4

8.50
5.60

1.50
1.50

8.7
8.7

5.40 – 5.90
5.40 – 5.90

2.50
2.50

10.9
10.9

8.6
5.8

005M5
006M5

M5
M5

10.10
6.60

1.75
1.75

11.1
11.1

6.00 – 6.50
6.00 – 6.50

2.85
2.85

12.2
12.2

10.2
6.8

005M6
006M6

M6
M6

12.30
7.70

2.00
2.00

12.7
12.7

7.70 – 8.20
7.70 – 8.20

3.20
3.20

14.6
14.6

12.5
7.9

005M8
006M8

M8
M8

13.80
10.10

2.50
2.50

14.3
14.3

10.20 – 10.60
10.20 – 10.60

4.25
4.25

19.1
19.1

14.0
10.3

n

Double thickness head with large head

diameter

n

Particularly suitable for thermoplastic

materials

n

Patented external form

n

Special plain location spigot

Installation options
Press-fitting
Ultrasonic insertion
Heat insertion

Material
Brass

Thread inserts

MULTISERT

®

background image

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20

D

W

T

*  Installation data: Please note that the dimensions quoted represent standard values and may vary depending on the

material of the molded part. It is advisable to run trials prior to series production.

Typical applications

3-D Data:

http://kvt.partcommunity.com

Thread insert

Location hole*

Order reference

d

l

0

– 0.2

d

1

0

– 0.2

t
0

– 0.2

Barbs

D

T

min.

0006M2

M2

1.35

4.90

0.55

2

3.30

1.45

0006M2,5

M2.5

1.85

5.60

0.85

2

4.15

2.00

0006M3

M3

1.85

6.10

0.85

2

4.66

2.00

0006M4

M4

3.00

7.90

1.00

3

6.13

3.20

0006M5

M5

3.00

10.00

1.40

3

7.70

3.20

0006M6

M6

3.00

12.70

1.70

3

9.55

3.20

0006M8

M8

4.55

14.30

1.70

3

11.55

4.75

0006M10

M10

4.55

16.00

3.15

3

13.05

4.75

Chamfer from thread size M4

w = (½ D x 1.66 ...) - (½ D)

n

With micro knurling

n

Particularly suitable for thermoplastic materials

n

Patented external form

n

Particularly suitable for thin section materials

n

Especially for applications in electronics

Installation options
Press-fitting
Ultrasonic insertion
Heat insertion

Material
Brass

Thread inserts

MICROBARB

®

background image

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21

Tappex

®

106

106

165

195

197

max. 800

105

175

75

55

200

350

106

106

165

195

197

max. 800

105

175

75

55

200

350

View from above

Heat Inserter 074/02

n

Installation speed control

n

Variable  temperature

n

75  mm  stroke

n

Adjustable stop position

n

Rugged  construction

n

CE  marked

n

Voltage 230 V AC 50 Hz

n

Output  400w

n

Heat Tip in scope of supply

Thermal pressing device

For MULTISERT

®

and MICROBARB

®

thread inserts

background image

www.kvt-fastening.com

22

I

d

d

1

Central knurling

Thread insert

Grooves from thread size M3

3-D Data:

http://kvt.partcommunity.com

Order reference

d

l

± 0.10

d

1

± 0.25

D

L
0

– 0.25

L

1

L

2

017M2

M2

3.925

3.40

1.60

3.60

2.00

0.70

017M2,5

M2.5

4.725

4.15

2.05

4.40

2.56

0.70

117M3

M3

4.725

4.15

2.50

4.40

3.13

0.75

117M3,5

M3.5

5.875

5.00

2.90

5.85

3.63

0.80

117M4

M4

7.125

5.90

3.30

6.80

4.13

0.85

117M5

M5

7.825

6.60

4.20

7.50

5.25

0.90

117M6

M6

9.925

9.25

5.00

9.60

6.25

0.95

117M8

M8

12.475

11.50

6.80

12.15

8.50

1.00

117M10

M10

13.975

13.90

8.50

13.65

10.63

1.00

117M12

M12

13.975

16.30

10.25

13.65

12.81

1.00

Recommended
pin design

n

Open ended design

n

For moulding in during the cycle of the

moulding machine

n

For thermoplastic materials and thermoset

plastics

n

Sharp increase in axial forces due to additional

grooves

n

Can be plugged onto smooth locating pins

n

Free of swarf after molding process

n

Very thin-walled, particularly suitable for

applications with low wall thickness

Material
Brass

Thread inserts

HiMOULD

®

background image

www.kvt-fastening.com

23

Tappex

®

Thread insert

I

t

d

d

1

Central knurling

3-D Data:

http://kvt.partcommunity.com

Order reference

d

l

± 0.25

d

1

± 0.25

t

nom.

D

L
0

– 0.25

L

1

L

2

116M3

M3

6.4

4.15

3.70

2.5

4.8

3.13

0.75

116M3,5

M3.5

7.9

5.00

4.90

2.9

5.4

3.63

0.80

116M4

M4

8.7

5.90

5.45

3.3

5.8

4.13

0.85

116M5

M5

9.5

6.60

6.45

4.2

6.7

5.25

0.90

116M6

M6

12.5

10.00

8.30

5.0

7.5

6.25

0.95

Recommended
pin design

Thread inserts

HiMOULD

®

n

Blind-ended design

n

For moulding in during the cycle of the

moulding machine

n

For thermoplastic materials and thermoset

plastics

n

Sharp increase in axial forces due to additional

grooves

n

Can be plugged onto smooth locating pins

n

Free of swarf after molding process

n

Very thin-walled, particularly suitable for

applications with low wall thickness

Material
Brass

background image

www.kvt-fastening.com

24

I

t

t

d

d

1

1

Central knurling

3-D Data:

http://kvt.partcommunity.com

Order reference

d

l

± 0.25

d

1

± 0.25

t

nom.

t

1

nom.

D

1

± 0.0125

L
0

– 0.25

D

L

1

– 0.075
– 0.125

L

2

J

018M2

M2

5.60

3.40

3.75

0.85

2.300

2.50

1.60

0.85

0.20

6.0°

018M2,5

M2.5

6.50

4.15

4.10

0.95

2.800

3.00

2.05

0.95

0.20

5.0°

118M3

M3

7.45

4.60

4.75

1.10

3.125

3.50

2.50

1.10

0.25

4.5°

118M3,5

M3.5

9.30

5.00

6.25

1.35

3.750

4.50

2.90

1.35

0.30

4.5°

118M4

M4

10.30

5.90

7.05

1.60

4.425

5.00

3.30

1.60

0.35

4.5°

118M5

M5

11.30

6.60

8.35

1.75

5.125

5.75

4.20

1.75

0.40

5.0°

118M6

M6

14.50

10.00

10.35

1.85

6.600

6.75

5.00

1.85

0.45

4.5°

118M8

M8

16.60

11.50

12.00

2.05

8.500

9.00

6.80

2.05

0.50

4.5°

118M10

M10

18.00

13.90

13.00

2.15

10.500

10.00

8.50

2.15

0.55

4.5°

Thread insert

Grooves from thread size M3

Recommended
pin design

Blind ended design with a counter bore in open
end, which press fits on to a suitable design of
tapered shoulded pin in the mold tool.

n

For moulding in during the cycle of the

moulding machine

n

For thermoplastic materials and thermoset

plastics

n

Sharp increase in axial forces due to additional

grooves

n

Can be plugged onto smooth locating pins

n

Free of swarf after molding process

n

Very thin-walled, particularly suitable for

applications with low wall thickness

Material
Brass

Thread inserts

HiMOULD

®

background image

www.kvt-fastening.com

25

Tappex

®

background image

www.kvt-fastening.com

26

TRISERT

®

series 145

TRISERT

®

series 136

TRISERT

®

series 137

-DFNRXWSHUIRUPDQFH

0

0

0

0

0

0

0

0

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320
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0

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33
320
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33
320
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0

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33
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33
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33
320
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33
320
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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We inform you that the values presented here are
benchmark values and can differ depending on the
application. Tests are highly recommended before
beginning serial production!

Technical data

background image

www.kvt-fastening.com

27

Tappex

®

MULTISERT

®

series 002

MULTISERT

®

series 001

-DFNRXWSHUIRUPDQFH

0

0

0

0

0

0

0

0

0

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33
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33
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33
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33
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33
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33
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0

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33
320
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33
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33
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0

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33
320
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0

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33
320
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0

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0

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33
320
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33
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0

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0

0

0

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33
320
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0

0

0

0

0

0

0

0

0

0

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1P

33
320
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Performance data for heat installed thread inserts MULTISERT

®

series 001 and 002.

We inform you that the values presented here are
benchmark values and can differ depending on the
application. Tests are highly recommended before
beginning serial production!

Technical data

background image

www.kvt-fastening.com

28

HiMOULD

®

series 116

HiMOULD

®

series 117

HiMOULD

®

series 118

-DFNRXWSHUIRUPDQFH

0

0

0

0

0

0

0

0

0

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33
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0

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33
320
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0

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0

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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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33
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Technical data

We inform you that the values presented here are
benchmark values and can differ depending on the
application. Tests are highly recommended before
beginning serial production!

background image

www.kvt-fastening.com

29

Tappex

®

Axial force test
(Pull-out force)

Axial torque test
(Jack-out torque)

Test procedures

Based on practical tests, we offer test values to
constructors to enable them to realize even special
applications, normally with standard parts.

background image

www.kvt-fastening.com

30

background image

Access solutions

Thread inserts

Special processes

2)

Installation technology

Blind rivet nuts

Lock nuts

Adhesives  and

sealants

1)

Self-clinching

fasteners

Quick fastening

elements and clips

Pressure intensifiers

3)

Plugs

Stud welding systems

1)

Quick release pins

and spring plungers

Quick connectors

4)

Logistic systems

Solutioneering

Blind rivet technology

Construction

fasteners

2)

Bonding fasteners

Fastening, sealing and flow control solutions for complex
applications

The extensive KVT-Fastening portfolio offers optimal solutions
for your most challenging applications. The products included in
this catalog represent only a selection from our entire product
portfolio. Upon request, we will be pleased to provide additional
information or an individual consultation to you.

For more information about our range
of products and order at our E-shop,
please visit
www.kvt-fastening.com

1)

Not available in Germany.

2)

Only available in Switzerland.

3)

Not available in Switzerland.

4)

Not available in Austria.

KVT-Fastening – Fastening technology

Intelligent logistic systems

Bossard SmartBin and SmartLabel are
intelligent logistics systems which moni-
tor stock with total reliability and ensure
stock replenishment automatically.
An online system transmits the data
to our server, and this – if necessary –
triggers an order. These systems
ensure quick and easy availability of
C-parts while production is running.

Competent analysis for efficient
solutions

KVT-Fastening’s highly qualified experts
analyze the given task at hand.
Based on this sound understanding of
the project, they then develop ideal
solutions that are economical, efficient,
and safe.

background image

www.kvt-fastening.com

©KVT / T

appe

x

®

Thr

ead inserts / EN / 05-2015 / qu / W

e r

eserv

e the right t

o mak

e changes

KVT-Fastening AG

Dietikon/Zürich | Switzerland
Tel: +41 44 743 33 33
info-CH@kvt-fastening.com
www.kvt-fastening.ch

KVT-Fastening GmbH

Illerrieden | Germany
Tel: +49 7306 782 - 0
info-DE@kvt-fastening.com
www.kvt-fastening.de

KVT-Fastening GmbH

Asten/Linz | Austria
Tel: +43 7224 67 09 0
info-AT@kvt-fastening.com
www.kvt-fastening.at

KVT-Fastening Sp. z o.o.

Radom | Poland
Tel: +48 58 762 17 80
info-PL@kvt-fastening.com
www.kvt-fastening.pl

KVT-Fastening S.R.L.

Bucure¸sti | Romania
Tel: +40 37 1381155
info-RO@kvt-fastening.com
www.kvt-fastening.ro

KVT-Fastening spol. s.r.o.

Bratislava | Slovakia
Tel: +421 9 11102510
info-SK@kvt-fastening.com
www.kvt-fastening.sk

KVT-Tehnika pritrjevanja d.o.o.

Ljubljana | Slovenia
Tel: +386 1 2808019
info-SI@kvt-fastening.com
www.kvt-fastening.si

KVT-Fastening s.r.o.

Brno | Czech  Republic
Tel: +420 547 125200201
info-CZ@kvt-fastening.com
www.kvt-fastening.cz

KVT-Fastening Kft.

Budapest | Hungary
Tel: +36 1 769 0925
info-HU@kvt-fastening.com
www.kvt-fastening.hu