Zero-Point-Systems, Überblick



Beschreibung

By using modern AMF zero-point systems, you optimize fixture and workpiece changeover in your production, correspondingly reduce set-up times on the machine and so save money!


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ZERO-POINT-SYSTEMS

Catalogue 2017/2018

ZERO-POINT SYSTEMS

Catalogue 2017/2018

Request additional catalogues from

www.amf.de

All sales are subject to our terms of sale, delivery, and payment. All rights for design, photographs and texts reserved by the publisher, AMF.
No photomechanical reproduction without our express permission 2017/2018/3EN > GT 4.//01/2017 > Printed in Germany.

Order-no. 189308 ∙ € 3,60

andreas Maier gmbH & Co. Kg
Waiblinger Straße 116 ∙ D-70734 Fellbach
Phone:  +49 711 5766-0
Fax:

+49 711 575725

E-mail: amf@amf.de
Web: www.amf.de

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TOGGlE clAMPS

„ZERO-POINT“
clAMPING SYSTEM

HanD toolS

HyDraulic clamping SyStemS

MAGNETIc clAMPING
TEchNOlOGY

clamping anD
Fixture SyStemS

Vacuum clamping tecHnology

pallet FeeD SyStemS

StanDarD clamping elementS

GRIPPER

marking anD
clEANING TOOlS

lockS For DoorS anD gateS

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ZERO-POINT-SYSTEMS

ANDREAS MAIER Gmbh & co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

ANDREAS MAIER Gmbh & co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

ZERO-POINT-SYSTEMS

171

Managing Directors

>   Johannes Maier
Volker Göbel

tHe aMF serVice gUarantee

>  Assuredly on the way to the top

5   individual  development

And if the product you need doesn‘t exist? Just ask us: We will
find the best solution for you – whether it is a special version or
a completely new development.

4   Warranty

We stand by our high quality standards. We handle customer
complaints very liberally and without red tape – whenever
possible even after the end of the warranty period.

3   guaranteed quality standard

AMF stands for manufacturing in-house with the utmost care.
A tradition we have upheld since 1890 – and naturally for
many years now with a modern quality management system to
ISO 9001.

2   short delivery times

AMF‘s finished goods inventory with over 5,000 items
guarantees a delivery readiness of 98%. You can also count on
each warehouse item you order being shipped to you on the
same day.

1   service from genuine experts

„Different tasks, different solutions. In AMF‘s professional
product range, you can find the right solution quickly and
reliably:
either from your local dealer or with help from the specialists in
our teams. A phone call is all it takes.“

e   Made in germany

It goes without saying that our range of products is developed
and manufactured by our team of employees in Germany.

We generate exciteMent.

Since its founding by Andreas Maier in 1890, our company has lived

though many exciting times. Today we are the leading manufacturer

in Europe, supplying over 5,000 different products from the fields of

clamping, hand tools and locks. With this extensive product range we

can meet all of our customers‘ needs and requirements. But providing

optimal quality means meeting the challenges at all levels: Expert

consultation, modern team organisation, individual solutions (including

special developments), flexibility in response to changing conditions, etc.

And we ourselves find this so exciting that we look forward every day

to shaping the market together with our employees and our customers

– both now and in the future. That is something you can count on.

CoMpany History

1890

Company founded as a lock manufacturer by Andreas
Maier.

1920

Product range extended to include spanners.

1928

Production line assembly of „Fellbach locks“.

1951

AMF introduces clamping elements and diversifies into
workpiece and tool clamping technology.

1965

Toggle clamps extend the AMF product range.
AMF catalogues are now printed in ten languages.

1975

Further specialisation into hydraulic
clamping technology.

1982

Clamping and fixture systems round off
AMF‘s clamping expertise.

1996

AMF team organisation in all sectors of the business.
Quality management with certification to ISO 9001.

2001

AMF Service Guarantee for all products.

2004 Introduction of the ZPS zero-point clamping system.

2007 The magnetic clamping technology extends

the AMF product range.

2009 Development and marketing of AMF Vacuum clamping
technology

2012 Marking and cleaning tools included in the AMF product
range.

terms of sale, delivery and payment

These Terms of Payment apply for companies, legal entities governed by public law

and public law special funds. Our goods and services are supplied exclusively on the

basis of the following conditions. Any deviating purchasing conditions of the customer

not expressly recognised by us will not become part of the contract through acceptance

of the order. By placing the order and accepting the goods we deliver, the customer

confirms its consent to our terms and conditions.
1. Offer and contractual conclusion
All our offers are always subject to change without notice unless otherwise explicitly

agreed. Our delivery contracts are based on the latest version of our catalogue.

Dimension and weight values, as well as illustrations, drawings and data, are non-

binding and can be changed by us at any time. Therefore, deviations cannot be ruled

out and do not justify any compensation claims against us.

Orders  are  considered  accepted  only  when  confirmed  by  us  in  writing.  If,  for

organisational reasons, the customer does not receive a separate confirmation upon

the delivery of goods, the invoice shall also be deemed the order confirmation.
2. Prices
The prices are in EURO, ex-works, excluding VAT, packing, freight, postage and

insurance. Unless otherwise agreed, our list prices valid on the day of delivery

shall apply. For orders below 50 EUR goods net, we must make a minimum quantity

surcharge of a 10 EURO for cost reasons.
3. Tool costs
Unless any other agreements have been reached, the tools fabricated for the purpose

of executing the order shall remain our property in all cases, even if we have invoiced a

tool cost component separately.
4. Payment
Unless otherwise stated on the invoice, the purchase price falls due for net payment

within 30 days of the invoice date (without deduction of discount). Invoice amounts of

below 50 EURO are due for payment immediately.

In case of payment default, we shall be entitled to charge default interest. The amount

corresponds to our interest rate for current account credits at our main bank; the

minimum however being 8 percentage points above the relevant base interest rate

applied by the European Central Bank. Moreover, in case of default following written

notice  to  the  customer,  we  shall  be  entitled  to  cease  to  fulfil  our  obligations  until

payments are received.
5. No set-off
The customer can set-off only with legally confirmed or undisputed counterclaims.
6. Right of withdrawal in case of delayed acceptance or payment and insolvency
If  the  customer  fails  to  accept  the  goods  in  due  time,  we  shall  be  entitled  to  set  a

reasonable period of grace, after which we can dispose of the goods elsewhere and

supply the customer on a reasonably longer term. Our rights to withdraw from the

contract under the provisions of Section 326 BGB and demand damages for non-

performance  shall  not  be  affected.  If  the  customer  fails  to  pay  for  the  goods  once

payment is due, we shall be entitled, at the end of a reasonable period of grace we

have set, to withdraw from the contract and demand the return of any goods already

supplied. Section 323 BGB remains unaffected in all other cases.

If the customer applies for the opening of insolvency proceedings, we shall be entitled,

prior to the ordering of security measures by the insolvency court, to withdraw from the

contract and demand the immediate return of the goods.
7.  Customer-specific fabrications/project fabrications (custom fabrications)
Customer-specific  fabrications  require  binding  information  on  design,  quantity  etc.

in written form at the time of ordering. For manufacturing reasons, we reserve the

right to supply up to 10% above or below the order quantity. Technical modifications

or  cancellations  are  subject  to  any  costs  incurred.  The  return  of  customer-specific

fabrications is impossible.
8. Delivery and packaging, transfer of risk
The delivery date is non-binding; although stated to the best of our knowledge. It is

subject to us receiving correct, defect-free and complete deliveries. The stated delivery

dates relate to completion in the factory, starting on the day the order is accepted by us.

Delivery is EXW (ex-works) in accordance with Incoterms 2010. Therefore, the costs

are borne by the customer. The risk is transferred to the customer when the goods are

passed to the person, company or facility nominated to execute the shipment. This

applies also for partial deliveries, or if we have assumed responsibility for delivery and

installation. The risk shall be transferred to the customer even in the case of delayed

acceptance.

In  the  absence  of  specific  shipping  instructions,  we  shall  proceed  as  we  deem  fit

and without any obligation to the cheapest or most expedient method. The customer

agrees that the order can also be delivered in parts, insofar as this is reasonable for the

customer. We shall charge a 5 EURO processing free for shipping to third parties that

we supply on behalf of the customer.

The packaging complies with the packaging ordinance. Disposable packaging shall be

charged at cost price. The packaging cannot be taken back.
9. Performance impediment and/or impossibility
If we are hindered in the fulfilment of our obligation due to the onset of unforeseeable

circumstances, which we are unable to avoid despite reasonable effort in relation to

the nature of the circumstances (e.g. operational interruption, delay in the delivery of

important raw materials, defects in the delivery), the delivery time shall be extended

by a reasonable period, insofar as the supply of goods or services is not rendered

unreasonably difficult or impossible.

If  we  have  to  accept  that  these  circumstances  are  not  only  temporary,  we  shall  be

entitled to withdraw from the contract either in whole or in part.

If  the  supply  of  goods  or  services  becomes  impossible,  the  customer  shall  not  be

obliged to furnish its own contractual service. Section 275 BGB applies mutatis

mutandis.  If,  however,  the  customer  is  solely  or  predominantly  responsible  for  the

circumstances that led to impossibility, it shall remain under an obligation to render

the return service. The same applies if this circumstance occurs at a time when the

customer is behind schedule with acceptance.
10. Samples/returns
Samples shall be provided only against payment. If samples or models are provided,

a credit note shall be issued with the subsequent order if the order value is 125 EURO

net or more. Goods can be returned only by agreement, although custom fabrications

are excluded from such return.

In the case of returns for which we are not responsible (e.g. incorrect order), we shall

charge a processing fee of 10%, the minimum value, however, being 7.50 EURO.
11. Retention of title
The goods shall remain our property unless full payment of all claims and/or until

the cheques provided for this purpose are honoured. The itemisation of claims in an

ongoing invoice, as well as balancing the account and the recognition thereof does

not affect the retention of title. The customer is entitled to sell on the retained goods

during the ordinary course of business. However, the customer is not permitted to

pledge the goods or transfer them by way of security. It shall assign its claim ensuing

from the selling on of the retained goods to us in advance. The customer shall be

entitled to collect the claim to the extent that it has fulfilled its obligations towards us.

At our request, the customer shall be obliged to state third-party debtors and we shall

be entitled to report this and the assignment.
12. Property rights
We reserve property rights and copyrights to all contractual documents such as

drafts, drawings, calculations and cost estimates. Such documents must not be

reproduced or disclosed to third parties without our consent. Any rights to patents,

utility models etc. reside solely with us, insofar as such patents have not yet been

filed. Our products are allowed to be replicated only with our written consent.

If objects are fabricated according to drawings or samples, the customer shall warrant

that any third party property rights are not infringed by manufacture or delivery. If

a third party forbids manufacture and delivery on account of property rights, we

shall be entitled to stop manufacture and delivery immediately. The customer shall

be obliged to reimburse us with all costs incurred and indemnify us from third party

compensation claims. Compensation claims by the customer are impossible.
13. Warranty
If the customer agrees with us a particular quality of the goods, we shall base this

agreement on our technical delivery specifications. If we have to deliver according to

customer drawings, specifications, samples etc., the customer shall assume the risk

for suitability for the intended purpose. If, after the contract is concluded, the scope

of goods or services is changed at the customer‘s request and this impairs the quality

or suitability of the goods, claims for defects on the part of the customer shall be ruled

out, insofar as such impairments are caused by the customer‘s requests for change.

The time at which the risk is transferred is decisive for the contractual state of the

goods. Wear and tear of wearing parts caused by ordinary use does not constitute a

defect. Claims for defects are ruled out in the following cases in particular: Unsuitable

or improper use, incorrect installation and/or commissioning by the customer or third

party, normal wear and tear, incorrect or negligent handling - in particular excessive

use -, unsuitable equipment, replacement materials, chemical, electrochemical or

electrical influences, unless such defects are caused by ourselves.

If  the  goods  contain  a  defects,  we  shall  provide,  following  a  reasonable  period  of

grace set by the customer, either a replacement or a repair as we deem fit. If such

subsequent performance fails, the customer shall be entitled to either reduce the

purchase price or withdraw from the contract. Any further warranty claims are ruled

out. In case of negligible deviations from the agreed quality, no claims for defects

shall be recognised.

The discovery of defects must be communicated to us immediately in writing. In the

case of recognisable defects, however, within 10 days of acceptance, in the case of

non-recognisable defects immediately after they become evident. The warranty is 12

months, starting with delivery of the goods ex-works.
14. Liability
With the exception of harm to life, body or health on account of a breach of duty by

ourselves, our liability shall be limited to intent or gross negligence.
15. Place of fulfilment, place or jurisdiction and governing law
The place of fulfilment for all obligations ensuing from this contractual relationship is

D-70734 Fellbach.

The place of jurisdiction for all legal disputes ensuing from the contractual relationship

is the court responsible for the headquarters of Andreas Maier GmbH & Co. KG.

All disputes ensuing from the contract or regarding the validity thereof shall be finally

decided by a court of arbitration in accordance with the Court of Arbitration Ordinance

of the German Committee for Arbitration Court Procedures or the Conciliation and

Arbitration  Arrangement  of  the  International  Chamber  of  Commerce,  recourse  to

ordinary courts of law being excluded. The legal dunning process, however, remains

permissible.

German law shall govern (BGB and HGB). The applicability of the UN  Convention on

Contracts for the International  Sale of Goods  (CISG) is ruled out.
16. Severability clause
If  individual  provisions  become  legally  invalid,  the  remaining  provisions  shall  not

be affected. The legally invalid provision shall be replaced by regulations that most

closely reflect the economic purpose of the contract with reasonable consideration

for the mutual interests. The publication of these Terms of Sale, Delivery and Payment

renders all previous versions invalid. This does not apply for any contracts concluded

prior to announcement.

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ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

3

inStallation clamPing moduleS

17- 34

Surface-mounting clamPing moduleS

35 - 39

mecHanical clamPing moduleS

40 - 51

automation SolutionS

52 - 75

clamPing niPPle and engagement niPPle ScrewS

131 - 141

acceSSorieS

142 - 157

clamPing moduleS gonZaleS and unitool

158 - 165

for conVerSion of eXiSting clamPing SyStemS

clamPing StationS and bracketS

76 - 99

Quick-cHange PalletS

modular HeigHt adaPter

100 - 125

magnetic ZPS flange

126 - 130

Content

for an overview in numerical / alphabetical order, see catalogue pages 166 - 168

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Subject to technical alterations.

4

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

SenSor module

for pneumatiC

SenSor unit

No. 6370ZSA-03, page 63

HeigHt

adjuStment

element

No. 6209MZ, page 114

magnetiC flange blank

No. 2950-50-2x2, page 127

our innovations and highlights ...

Clamping

module,

meCHaniCal

No. 6212M, page 45

diStributor box

witH 4 outputS

No. 2970SV-10, page 128

pneumatiC SenSor unit,
Control and SenSor module

No. 6370ZSA-02, page 62

flow meter

No. 6370ZSA-01, page 64

preSSure intenSifier

No. 6370ZD, page 148

magnetiC ZpS flange

No. 6213, page 126

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Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

5

Clamping Station for

milling-turning maCHining

No. 6211S2, page 90

... at a glance

Cover ring for
Clamping moduleS

No. 6370ZAS, page 142

modular HeigHt
adapter

page 100-125

Clamping module witH
SenSor monitor and
mounting flange

No. 6104L, No. 6105L, No. 6106L,
pages 68-70

inStallation Clamping

module for automation

SolutionS

No. 6108LA-XX-10, page 58

inStallation Clamping
module, round

No. 6206LA, page 24

New size!

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ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

7

eConomiCal, preCiSe, QuiCk

- THE AMF ZERO-POINT SYSTEM

By using modern AMF zero-point systems, you optimize fixture and
workpiece changeover in your production, correspondingly reduce
set-up times on the machine and so save money!

The benefits of zero-point clamping technology are obvious:

>

Increase in machine run-time

>

Very fast workpiece or fixture changeover

>

High repeatability

>

A uniform interface for all machines

>

Positioning and clamping in a single step

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Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

7

>

The  clamping  nipple  in  our  zero-point  system  is  the

interface between the machine table and the workpiece
or  fixture.  It  ensures  exact  positioning  and  secure
clamping.  The  resulting  work  forces  are  transferred
through  the  clamping  nipple  to  the  clamping  module.

>

The precisely manufactured clamping

modules of the AMF Zero-Point System

ensure a secure and firm hold of the

workpiece or fixture to be clamped. With

the high pull-in, closing and holding forces,

they are suitable for every application.

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ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

9

repreSentS good value

from tHe ground up

- THE K10.2 CLAMPING MODuLE

Zero-point clamping does not have to be expensive. With the K10.2 clamping
module we offer you the best technology at a favourable price.

The advantages speak for themselves:

>

Outstanding price-performance ratio

>

Drastically reduced tooling time

>

Immediate improvement of productivity

>

Repeat accuracy < 5um

>

Stainless steel

>

Form fit

>

Fitting depth of only 22 mm!

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Subject to technical alterations.

1

2

3

4

5

6

A

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

9

6 ComponentS for perfeCt Clamping -
5 bar CompreSSed air for opening witH
tHe air HydrauliC pump

1

Absolutely insensitive to lateral and pull forces

that arise. Precision ground support surfaces
made of hardened stainless steel for plane-
parallel clamping ≤ 0.005 mm.

2

Hardened piston - the combination of form

fit and self-locking results in reliable and
constant clamping.

3

Precision balls for optimal power transmission

as well as vibration-inhibiting and wear-
resistant use.

4

Ball support made of stainless steel seals the

clamping module against dirt and liquids.

5

Robust plate springs for maximum pull-in,

closing and holding forces.

6

Module floor with integrated air jet function.

A

The low installation depth of the clamping

modules of 22 mm permits a height of the
base plate of only 28 mm (without blow out,
only 24 mm).

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ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

11

your advantageS –
tHougHt tHrougH in detail

Experience a zero point clamping system that, through its innovative
and forward-looking features, presents its strengths in use in an
advanced way.

Numerous advantages speak for themselves and make the
AMF zero-point system into a technology that revolutionizes
the zero-point clamping technology market.

large intake CatCHment
No laborious searching for the
holes anymore - self-centring via
the diagonal side surfaces of the
engagement nipple screw.

Swing-free
Swing-free run-in and run-out
through the optimal contour
of the clamping nipple

form fit
The balls are optimally
encapsulated on 3 sides.
As a result, the clamping
nipple always remains firmly
clamped in the module.

Simple Cleaning
Our zero-point clamping sytems
can be blown out very simply with a
commercially available compressed
air cleaning pistol and do not require
complicated suctioning out.

blow out
Our system has a pneumatic blow-out
installed at the factory. As a result, chips
and dirt inside are effectively blown out.

ruStproof
StainleSS Steel
High-alloy, hardened tool
steel - and so no corrosion.

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Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

11

media feed
Due to the lateral media feed, low
pallet thicknesses are possible and
fewer feed holes are necessary.

tHree-point prinCiple
Power transmission by
means of the three-point
principle! This optimised
force distribution prevents
shearing load on the balls.

no ball Cage
The balls lie freely in the ball canal. This
freedom of movement enables the balls
to continuously re-position themselves.

large ball diameter
Ball surface is 784%
greater than with
traditional ball systems.

Safety SyStem
Process reliability - Clamping
module always opens. A piston
blockade is thus impossible.

good Holding, pull-in
and loCking forCeS
Holding forces up to 105 kN.
Pull-in and locking forces up to 40 kN.

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12

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Subject to technical alterations.

faQS about Zero-point ClampS
and tHe amf Zero-point SyStem

wHat iS pull-in forCe / Holding forCe?

>

The pull-in force describes the force with which the nipple is pulled in and clamped with positive

interlocking in the clamping module. The holding force, in contrast, specifies the maximum

permissible pull force of the engagement nipple screw.

wHat advantageS reSult from tHe uSe of Zero-point, Slit and underSiZe nippleS?

>

These different types of nipples offset the spacing tolerances of nipples and clamping modules.

The fixed reference point is achieved through the zero-point nipple; the timing nipple serves to

compensate for the still-free axis. The undersize nipple does not have a centring function, but

only a clamping and holding function.

Can i inSert tHe Clamping nipple direCtly into tHe workpieCe for maCHine
proCeSSing?

>

The high costs for chucking fixtures and workpiece clamping can be effectively saved here if the

clamping nipples are mounted in the workpiece, which is clamped directly using the clamping

modules. As a result, a complete 5-sided processing of the workpiece is possible in one

chucking. With the different nipple sizes (attaching thread M6 to M16), workpieces of different

sizes can be clamped..

How doeS tHe SyStem CompenSate for Heat, SuCH aS from metal Cutting?

>

Through the different clamping nipple designs, the system can compensate for temperature

differences between the workpiece and the clamping module easily and controllably. For a

graphic depiction of the nipple array, see page 131 of the catalogue. If you have other technical

questions, please contact us at any time.

wHat iS repeatability?

>

The repeatability specifies the tolerance range within which the recorded reference points on the

workpiece lie after removal and reclamping of the same workpiece. The repeatability, also called

repetition accuracy, is below 0.005mm.

wHat SHould be tHe SpaCing toleranCe of tHe Clamping nippleS and tHe
Clamping moduleS if Self-produCed?

>

The recommended spacing tolerance of clamping nipples and clamping modules is +/- 0.01mm.

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ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

13

Subject to technical alterations.

wHere Can i get an inStallation diagram or inStallation manual?

>

We are happy to send them immediately when customers request them by e-mail.

wHat iS blow-out and How doeS it work?

>

Blow-out using compressed air is guided through the floor of the clamping module and blows out

contamination, such as chips, coolant or the like from the central opening and from the sphere

space of the module.

How HigH iS tHe max. operating temperature of tHe Clamping moduleS?

>

The maximum processing temperature is 80°C in the standard design. Clamping modules for

use at higher temperatures can be requested at any time.

How doeS tHe patented Safety SyStem work in tHe HydrauliC Clamping module
and wHen iS it uSed?

>

If the piston seal begins to leak, the spring space quickly fills with oil. The result is: The piston blocks and

the module can no longer be opened. Destruction of the clamped fixture of the of clamping module

would then be unavoidable. Here, the patented safety system ensures that the oil in the spring space can

escape and the piston can be operated.

iS tHe Clamping module Suitable for eroding?

>

The module is optimally suited for all normal processes, such as eroding, grinding, cutting and

turning. Through the complete sealing, the clamping module can be used in liquids and under

rough ambient conditions.

iS tHe Clamping module Suitable for uSe on injeCtion moulding maCHineS?

>

Especially when injection moulds are changed frequently, the costs for a zero-point solution are

amortized within the shortest of times for such machines. unlike with mechanical clamps,

clamping takes place quickly and easily just by pressing a button.

wHen do i uSe tHe HydrauliC preSSure intenSifier and
wHen tHe pneumatiC preSSure intenSifier?

>

Hydraulic pressure intensifier: This transforms the pneumatic into hydraulic pressure in a ratio of

1:8 to open hydraulic modules. Pneumatic pressure intensifier: This is used to intensify the

pneumatic pressure in the ratio of 1:2 for pneumatic clamping modules and compensates for

pressure fluctuations in the supply line.

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14

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Subject to technical alterations.

are you produCing

yet or Still Setting

up?

Sample CalCulation of a CuStomer before and after uSe of tHe Zero-point SyStem

tHe CalCulation iS very Simple!
It has been shown that you can reduce your set-up times by
over 90% through the use of the AMF Zero-Point System.
High machine standstill times are avoided, set-up times
minimized and cash saved...
Take the time to calculate your savings potential with the AMF
Zero-Point System very simply.

Procedure

without zero-point

clamping system

with the

amf Zero Point System

Machine costs

€ 100,–– / h

€ 100,–– / h

Number of set-ups per shift (8h)

4 x

4 x

Set-up time per procedure

30 mins

2 mins

Set-up time per shift (8h)

120 mins (2 h)

8 mins (0,13 h)

Set-up costs per shift (8h)

€ 200,––

€ 13,––

Set-up costs per shift each year (250 working days)

€ 50.000,––

€ 3.250,––

Annual savings per shift (8h)

€ 46.750,--

One-shift

120 mins

8 mins

draStiCally reduCed Set-up timeS guarantee you will experienCe

a rapid rationaliSation effeCt

If previously 120 mins had to be invested in four tooling procedures in a shift, the use of the AMF Zero Point System will reduce
this to only 8 mins. Rapid switching of equipment and workpieces as well as tooling in parallel with operating time outside of
the machine results in the rationalisation effect described. The savings in our customer example of €140.250 per year, for
three-shift production utilisation, guarantees rapid amortisation of the invested amounts of approx. €3,750 for a 4-capacity
clamping station including accessories.

Tooling times drastically reduced from 120 mins to 8 mins -

through the use of the AMF Zero Point System.

Whether one, two or three-shift operation - the savings from

the AMF Zero Point System speak for themselves!

46.750 €

93.500 €

140.250 €

Two-shift

Three-shift

Tooling time

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ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

15

Subject to technical alterations.

k02

k5

k5.3

k10

k10.2

k10.3

k20

k20.3

pneum.

hydr.

pneum.

pneum.

hydr.

pneum.

hydr.

pneum.

hydr.

pneum.

pneum.

Pull-in/locking force in the
system up to

[kN]

0,23

5,0

1,5

1,5

10,0

8,5

10,0

10,0

20,0

17,0

17,0

Holding force

[kN]

6,0

13,0

13,0

13,0

25,0

25,0

25,0

25,0

55,0

55,0

55,0

Service according
to ... clamping cycles

[

pc.]

2.500.000

250.000

2.000.000 4.000.000 2.500.000

400.000

2.500.000 4.000.000 1.500.000

150.000

4.000.000

Min./max. operating pressure
for opening

[bar]

6 / 14

50 / 60

8 / 12

5 / 12

50 / 60

8 / 12

50 / 60

5 / 12

50 / 60

8 / 12

4,5 / 12,0

Min./max. operating pressure
for reclamping

[bar]

-

-

5 / 6

-

-

5 / 6

-

-

-

5 / 6

-

Opening volume

[cm³]

1,0

1,5

1,5

5,0

3,0

3,0

3,0

17,0

10,0

10,0

37,0

Closing volume

[cm³]

-

-

-

-

-

-

-

-

-

-

-

Pre-positioning

[mm]

1,0

4,0

4,0

4,0

6,5

6,5

6,5

6,5

12,0

12,0

12,0

Repeatability

[mm]

< 0,02

< 0,005

< 0,005

< 0,005

< 0,005

< 0,005

< 0,005

< 0,005

< 0,005

< 0,005

< 0,005

k40

Horizontal k20

compact k40

compakt k10

turbine k23

hydr.

pneum.

hydr.

hydr.

hydr.

hydr.

Pull-in/locking force in the
system up to

[kN]

40,0

30,0

20

40

1,3

23

Holding force

[kN]

105,0

105,0

55

105

25

23

Service according
to ... clamping cycles

[pc.]

100.000

150.000

1.500.000

100.000

150.000

150.000

Min./max. operating pressure
for opening

[bar]

50 / 60

8 / 12

50 / 60

50 / 60

50 / 60

25 / 50

Min./max. operating pressure
for reclamping

[bar]

-

5 / 6

-

-

-

20

Opening volume

[cm³]

27,0

27,0

10,0

27,0

3,5

7,5

Closing volume

[cm³]

-

-

-

-

-

10,7

Pre-positioning

[mm]

12,0

12,0

11,0

11,0

4,0

1,0

Repeatability

[mm]

< 0,005

< 0,005

< 0,005

< 0,005

< 0,005

< 0,005

Colour Coding SyStem for HydrauliC
and pneumatiC Clamping moduleS.

Table portion with bright ORANGE background: Open hydraulically!

Table portion with bright BLuE background: Open pneumatically!

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Subject to technical alterations.

16

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

the Zero-point-System to perfection

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

17

inStallation

Clamping

moduleS

The AMF installation clamping modules are used with low space
requirement and low overall height. For installation in pallets, machine
tables, clamping brackets and cubes. usable when cutting, grinding,
eroding and on plastic-processing machines as well as for fixture
construction with mounting fixtures and handling systems. The AMF
clamping modules can be installed in all positions. Whether vertical or
overhead - mounting works completely without assembly tools.

Installation clamping modules come in nine different sizes:

>

clamping modules k02 - Ø 22 mm -
Insertion/locking force up to 0.23 kN - retention force 6 kN

>

clamping modules k5 - Ø 45 mm -
Insertion/locking force up to 5 kN - retention force 13 kN

>

clamping modules k5.3 - Ø 78 mm -
Insertion/locking force up to 1.3 kN - retention force 13 kN

>

clamping modules k10 - Ø 78 mm -
Insertion/locking force up to 10 kN - retention force 25 kN

>

clamping modules k10.2 - Ø 112 mm -
Insertion/locking force up to 10 kN - retention force 25 kN

>

clamping modules k10.3 - Ø 112 mm -
Insertion/locking force up to 10 kN - retention force 25 kN

>

clamping modules k20 - Ø 112 mm -
Insertion/locking force up to 20 kN - retention force 55 kN

>

clamping modules k20.3 - Ø 138 mm -
Insertion/locking force up to 17 kN - retention force 55 kN

>

clamping modules k40 - Ø 148 mm -
Insertion/locking force up to 40 kN - retention force 105 kN

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Subject to technical alterations.

18

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Pneumatic opening.

Opening operating pressure: min. 6 bar - max. 14 bar.

Cover and piston hardened.

Repeatability < 0.02 mm.

Built-in clamping module,

round, screw-in version

No. 6203L-02

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

pneumatically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The clamping module has one connection:

1x pneum. opening (1).

For simple installation, we recommend the AMF face spanner under order no. 50914.

On request:

- Installation diagrams

built-in clamping module, round

Dimensions:

Order

no.

Size

dia.

D

dia.

DN

dia. D1

dia.

D2

dia.

D3

G

H

HA

M

T

T1

T2

427286

K02

22

10

M20x1,5

18

M5 M5 38,5 2,05 M20x1,5 4,5 25 36,45

Order

no.

Size

Pull-in/locking force up to

[N]

Holding force

[N]

Weight

[g]

427286

K02

235

6000

48

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

19

Hydraulic opening.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module, round,

screw-in version

No. 6370EARH

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[g]

305953

K 5

5

13

150

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry. With small space

requirement and low overall height.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The contact surface is the upper surface of the housing.

The clamping module has one connection: 1x hydr. opening (1).

For simple installation, we recommend the AMF face spanner under order no. 41046.

On request:

- Installation diagrams

Pneumatic opening.

Opening operating pressure: min. 8 bar - max. 12 bar

Retensioning operating pressure (turbo): min. 5 bar - max. 6 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module, round,

screw-in version

No. 6370EARL

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[g]

305979

K 5

1,5

13

150

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry. With small space

requirement and low overall height.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

pneumatically (1) and mechanically locked through spring force. To achieve the specified pull-in and

locking forces, it must be briefly retensioned pneumatically (turbo) (2). Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free). The contact surface is the

upper surface of the housing. Use of the pneumatic pressure booster 6370ZVL is recommended.

The clamping module has two connections:

1x pneum. opening (1) / 1x pneum. retensioning (turbo) (2).

For simple installation, we recommend the AMF face spanner under order no. 41046.

On request:

- Installation diagrams

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

T

305979

K 5

M45 x 1

15

39

19,8

5,8

36

14

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

T

305953

K 5

M45 x 1

15

39

19,8

5,8

36

14

installation clamping module, round

CAD

CAD

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Subject to technical alterations.

20

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The installation clamping module K10.2 is opened with the air-hydraulic pump, order no. 426569, with

5 bar pneumatic input pressure.

The clamping module has high holding, pull-in and locking forces. It is opened hydraulically (1) and

mechanically locked through spring force. Subsequent uncoupling of the pressure lines is possible at

all times (module is tensioned pressure-free).

The clamping module with blow-out and support control has two connections: 1x hydr. opening (1)

/ 1x pneum. blow-out and support control (3). (The pneumatic blow-out and support control can

optionally be connected.)

On request:

- Installation diagrams

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

M

T

427369

K10.2

112

22

50

30

8

77

M6

22

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

The indexing function of the clamping module prevents the pallet from twisting, enabling exact

positioning every 90°.

Note:

The installation clamping module K10.2 with 4-way indexing is opened with the air-hydraulic pump,

order no. 426569, with 5 bar pneumatic input pressure.

The clamping module has high holding, pull-in and locking forces. It is opened hydraulically (1) and

mechanically locked through spring force. Subsequent uncoupling of the pressure lines is possible at

all times (module is tensioned pressure-free).

The clamping module with blow-out and support control has two connections: 1x hydr. opening (1)

/ 1x pneum. blow-out and support control (3). (The pneumatic blow-out and support control can

optionally be connected.)

On request:

- Installation diagrams

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

K

F6

dia. LK

M

T

428490

K10.2

112

22

50

30

8

8

77

M6

22

Hydraulic opening.

Pneumatic blow-out.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module K10.2

No. 6204HA

Hydraulic opening.

Pneumatic blow-out.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module K10.2

with 4-way indexing

No. 6204IHA

installation clamping module k10.2

CAD

CAD

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427369

K10.2

10

25

0,6

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

428490

K10.2

10

25

0,6

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ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

21

Subject to technical alterations.

background image

Subject to technical alterations.

22

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Hydraulic opening.

Pneumatic blow-out.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module, round

No. 6370EARHA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

428680

K10

10

25

0,45

427971

K20

20

55

1,40

429845

K40

40

105

3,40

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The clamping module with blow-out and support control has two connections: 1x hydr. opening (1)

/ 1x pneum. blow-out and support control (3). (The pneumatic blow-out and support control can

optionally be connected.)

Installation clamping module in flange version for simplified installation, see 6151HA.

On request:

- Installation diagrams

- Further automation options

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

M

T

428680

K10

78

22

50

30

7

60

M5

23

427971

K20

112

32

78

44

10

88

M6

34

429845

K40

148

40

102

57

15

118

M8

42

Pneumatic opening.

Pneumatic blow-out.

Opening operating pressure: min. 8 bar - max. 12 bar

Retensioning operating pressure (turbo): min. 5 bar - max. 6 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module, round

No. 6370EARLA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

305375

K10

8

25

0,45

303016

K20

17

55

1,40

303057

K40

30

105

3,40

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

pneumatically (1) and mechanically locked through spring force. To achieve the specified pull-in and

locking forces, it must be briefly retensioned pneumatically (turbo) (2). Subsequent uncoupling of

the pressure lines is possible at all times (module is tensioned pressure-free). Use of the pneumatic

pressure booster 6370ZVL is recommended.

The clamping module with blow-out and support control has three connections:

1x pneum. opening (1) / 1x pneum. retensioning (turbo) (2), 1x pneum. blow-out and support control

(3). (The pneumatic blow-out and support control can optionally be connected.)

Installation clamping module in flange version for simplified installation, see no. 6151L.

On request:

- Installation diagrams

- Further automation options

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

M

T

305375

K10

78

22

50

30

7

60

M5

23

303016

K20

112

32

78

44

10

88

M6

34

303057

K40

148

40

102

57

15

118

M8

42

installation clamping module, round

CAD

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

23

Hydraulic opening.

Pneumatic blow-out.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module

with indexing

No. 6370EAIHA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

428425

K20

20

55

1,4

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

The indexing function of the clamping module prevents the pallet from twisting, enabling exact

positioning every 90°.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The clamping module with blow-out and support control has two connections: 1x hydr. opening (1)

/ 1x pneum. blow-out and support control (3). (The pneumatic blow-out and support control can

optionally be connected.)

On request:

- Installation diagrams

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

K

F6

dia. LK

M

T

428425

K20

112

32

78

44

10

8

88

M6

34

Pneumatic opening.

Pneumatic blow-out.

Opening operating pressure: min. 8 bar - max. 12 bar

Retensioning operating pressure (turbo): min. 5 bar - max. 6 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module

with indexing

No. 6370EAILA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

428441

K20

17

55

1,4

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

The indexing function of the clamping module prevents the pallet from twisting, enabling exact

positioning every 90°.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

pneumatically (1) and mechanically locked through spring force. To achieve the specified pull-in and

locking forces, it must be briefly retensioned pneumatically (turbo) (2). Subsequent uncoupling of

the pressure lines is possible at all times (module is tensioned pressure-free). Use of the pneumatic

pressure booster 6370ZVL is recommended.

The clamping module with blow-out and support control has three connections:

1x pneum. opening (1) / 1x pneum. retensioning (turbo) (2), 1x pneum. blow-out and support control

(3). (The pneumatic blow-out and support control can optionally be connected.)

On request:

- Installation diagrams

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

K

F6

dia. LK

M

T

428441

K20

112

32

78

44

10

8

88

M6

34

installation clamping module with indexing

CAD

CAD

background image

Subject to technical alterations.

24

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Pneumatic opening.

Pneumatic blow-out.

Opening operating pressure:

K5.3 min. 5 bar - max. 12 bar

K10.3 min. 5 bar - max. 12 bar

K20.3 min. 4.5 bar - max. 12 bar

Cover and piston hardened.

Repeat accuracy < 0.005 mm.

Installation clamping module, round

No. 6206LA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

553152

K5.3

1,5

13

0,5

428730

K10.3

10,0

25

1,4

428755

K20.3

17,0

55

2,6

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

pneumatically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The clamping module with blow-out and support control has two connections:

1x pneum. opening (1), 1x pneum. blow-out and support control (3). (The pneumatic blow-out and

support control can optionally be connected.)

On request:

- Installation diagrams

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

M

T

553152

K5.3

78

15

54,5

29

8

62

6xM4

21

428730

K10.3

112

22

78,0

35

10

88

6xM6

25

428755

K20.3

138

32

102,0

49

15

115

8xM6

34

installation clamping module, round

Zero-point clamping

from 4.5

CAD

new

!

K10.3

K20.3

K5.3

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

25

Pneumatic opening.

Pneumatic blow-out.

Opening operating pressure:

K10.3 min. 5 bar - max. 12 bar

K20.3 min. 4.5 bar - max. 12 bar

Cover and piston hardened.

Repeat accuracy < 0.005 mm.

Installation clamping module, round,

with indexing

No. 6206ILA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

428771

K10.3

10

25

1,4

428797

K20.3

17

55

2,6

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

The indexing function of the clamping module prevents the pallet from twisting, enabling exact

positioning every 90°.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

pneumatically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The clamping module with blow-out and support control has two connections:

1x  opening (1), 1x pneum. blow-out and support control (3). (The pneumatic blow-out and support

control can optionally be connected.)

On request:

- Installation diagrams

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

K

F6

dia. LK

M

T

428771

K10.3

112

22

78

35

10

8

88

6xM6

25

428797

K20.3

138

32

102

49

15

10

115

8xM6

34

installation clamping module, round

K10.3

K20.3

Zero-point clamping

from 4.5

CAD

background image

Subject to technical alterations.

26

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Hydraulic opening.

Pneumatic blow-out.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module, square

No. 6370EAQHA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

305250

K10

10

25

0,55

305276

K20

20

55

1,70

305292

K40

40

105

3,55

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry. A square clamping

module prevents the pallet from twisting. The indexing function enables exact positioning every 90°.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The clamping module with blow-out and support control has two connections: 1x hydr. opening (1)

/ 1x pneum. blow-out and support control (3). (The pneumatic blow-out and support control can

optionally be connected.)

On request:

- Installation diagrams

- Further automation options

Dimensions:

Order

no.

Size

dia. DN dia. D1

H

HA

H1

L

L1

dia. LK

M

T

305250

K10

22

50

30

7

3,5

85

70

60

M5

23

305276

K20

32

78

44

10

5,0

120

100

88

M6

34

305292

K40

40

102

57

15

5,0

150

130

118

M8

42

Pneumatic opening.

Pneumatic blow-out.

Opening operating pressure: min. 8 bar - max. 12 bar

Retensioning operating pressure (turbo): min. 5 bar - max. 6 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module, square

No. 6370EAQLA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

305318

K10

8

25

0,55

305334

K20

17

55

1,80

305359

K40

30

105

3,40

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry. A square clamping

module prevents the pallet from twisting. The indexing function enables exact positioning every 90°.

Note:

The installation clamping module has high holding, pull-in and locking forces. This is opened

pneumatically (1) and mechanically locked through spring force. To achieve the specified pull-in and

locking forces, it must be briefly retensioned pneumatically (turbo) (2). Subsequent uncoupling of

the pressure lines is possible at all times (module is tensioned pressure-free). Use of the pneumatic

pressure booster 6370ZVL is recommended.

The clamping module with blow-out and support control has three connections:

1x pneum. opening (1) / 1x pneum. retensioning (turbo) (2), 1x pneum. blow-out and support control

(3). (The pneumatic blow-out and support control can optionally be connected.)

On request:

- Installation diagrams

- Further automation options

Dimensions:

Order

no.

Size

dia. DN dia. D1

H

HA

H1

L

L1

dia. LK

M

T

305318

K10

22

50

30

7

3,5

85

70

60

M5

23

305334

K20

32

78

44

10

5,0

120

100

88

M6

34

305359

K40

40

102

57

15

5,0

150

130

118

M8

42

installation clamping module, square

CAD

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

27

the Zero-point-System in use

background image

Subject to technical alterations.

28

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Simplified inStallation in tHe body
- THE INSTALLATION CLAMPING MODuLE AS FLANGE VERSION

The flange version of the installation clamping
module has a centring ring on the underside.
This allows simplified and precisely positioned
installation of the module in the body. Through
the low depth of the required mounting hole for
the centring ring, existing fixtures and be easily
and inexpensively refitted with the AMF Zero-
Point System. The clamping module can be
operated from the outside via a tube connection
or from the bottom via an O-ring connection.

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

29

Hydraulic opening.

Pneumatic blow-out.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module, round,

flange version

No. 6151HA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

424085

K10

10

25

1,35

423962

K20

20

55

3,75

424143

K40

40

105

4,97

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The flange version permits a simplified installation in the body. This is exactly positioned via the

centring function. The clamping module can be operated from the outside via a tube connection or

from the bottom via an O-ring connection.

This is opened hydraulically (1) and mechanically locked through spring force. Subsequent

uncoupling of the pressure lines is possible at all times (module is tensioned pressure-free).

The clamping module with blow-out and support control has two connections:

1x hydr. opening (1) / 1x pneum. blow-out and support control (3). (The pneumatic blow-out and

support control can optionally be connected.)

Dimensions:

Order

no.

Size

dia. DA

dia. DN

dia. D1

HA

K

dia. LK

M

R

T

424085

K10

100

22

67

24

9

90

M5

G1/8

5,9

423962

K20

136

32

100

35

13

124

M6

G1/8

8,9

424143

K40

180

40

125

45

15

163

M8

G1/4

11,9

Pneumatic opening.

Opening operating pressure: min. 8 bar - max. 12 bar

Retensioning operating pressure (turbo): min. 5 bar - max. 6 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Installation clamping module, round,

flange version

No. 6151L

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

424101

K10

8

25

1,35

423988

K20

17

55

3,75

424168

K40

30

105

4,97

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The flange version permits a simplified installation in the body. This is exactly positioned via the

centring function. This is opened pneumatically (1) and mechanically locked through spring force.

To achieve the specified pull-in and locking forces, this must be briefly retensioned pneumatically

(turbo) (2). Subsequent uncoupling of the pressure lines is possible at all times (module is tensioned

pressure-free).

Use of the pneumatic pressure booster 6370ZVL is recommended.

The clamping module has two connections:

1x pneum. opening (1) / 1x pneum. retensioning (turbo) (2).

Dimensions:

Order

no.

Size

dia. DA

dia. DN

dia. D1

HA

K

dia. LK

M

R

T

424101

K10

100

22

67

24

9

90

M5

G1/8

5,9

423988

K20

136

32

100

35

13

124

M6

G1/8

8,9

424168

K40

180

40

125

45

15

163

M8

G1/4

11,9

installation clamping module, round

CAD

CAD

Simplified inStallation in tHe body
- THE INSTALLATION CLAMPING MODuLE AS FLANGE VERSION

background image

Subject to technical alterations.

30

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Hydraulic opening.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Horizontal rapid-clamping cylinder

No. 6370HARH

Order

no.

Size

Pull-in/locking force

up to

[kN]

Holding

force

[kN]

Advance motion,

hydr. suspension

piston

max. weight per

catching piston

[kN]

Weight

[Kg]

303065

K20

20

55

-

5

2,1

306217

K20

20

55

5

2,1

303107

K40

40

105

-

8

5,2

306258

K40

40

105

8

5,2

Design:

As standard, there is a manaul (hand power) or hydraulic run-out and run-in movements of the

suspension piston.

- Cylinder has one connection: 1x hydr. opening (1),

- Cylinder with hydraulic advance motion has three connections: 1x hydr. opening (1),

Run out 1x hydr. suspension piston opening (5), run in 1x hydr. suspension piston opening (4).

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry. For installation in

clamping brackets, cubes and towers. The horizontal rapid-clamping cylinder is used to change

fixtures quickly and easily by means of the suspension piston with manual power, hydraulic or

handling device.

Note:

The horizontal rapid-clamping cylinder has high holding, pull-in and locking forces. This is opened

hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free). The maximum weight per

suspension piston must not exceed 5 kN at K20 and 8 kN at K40.

On request:

- Installation diagrams

Dimensions:

Order

no.

Size dia. D dia. DN dia. D1 dia. D2 H

HA dia. LK dia. LK1 M

M1

T

T1

303065

K20

112

32

78

40

109

10

88

60

M6 M6 56,5

99

306217

K20

112

32

78

40

109

10

88

60

M6 M6 56,5

99

303107

K40

148

40

102

48

144

15

118

76

M8 M8 73,0 129

306258

K40

148

40

102

48

144

15

118

76

M8 M8 73,0 129

Horizontal rapid-clamping cylinder

CAD

... extended condition

... retracted and locked condition

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

31


>  After the pallet has been mounted, it can easily be pushed

in and out. This process can be automated, if desired.

>  Whether by hand, with crane, handling device or robot: Horizontal

rapid-clamping cylinders offer maximum protection and comfort.

HoriZontal

rapid-Clamping

Cylinder

This is how to make vertical palletization

quick and uncomplicated:

>

No searching for the holes

>

No hydraulic or pneumatic pre-tensioning

>

No damage from zero-point hole and nipplel

>

No risk of injury

>

Reduced set-up times and thus cost savings

Flexibly usable in clamping towers, clamping

brackets, automated handling devices

or in general machine building.

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Subject to technical alterations.

32

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

the Zero-point-System to perfection

4-way clamping pallet mounted on round table for fast fixture changeover

In injection moulding, the tools are successfully changed in a way that optimizes set-up time through the use of the AMF Zero-Point System.

With friendly recommendation of Robert Bosch GmbH, Waiblingen

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Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

33

Hydraulic opening.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Compact cylinder

No. 6370KARH

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

303503

K10

1,3

25

2,5

Application:

For retrofitting to modular profiles, columns, tombstones and cubes. Can be used with thin wall

sections.

Note:

There are 5 standard connection options. 4 connections are installed laterally on the outside surface

at a 90° angle. Connection is also possible in the base of the compact cylinder.

On request:

- Installation diagrams

- Further automation options

Dimensions:

Order

no.

Size

dia. D dia. DN dia. D1

H

HA

K

dia. LK

M

R

T

303503

K10

68

22

48

90

10

81

4x56

M6

G1/8

80

Compact cylinder

CAD

background image

Subject to technical alterations.

34

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

the Zero-point-System to perfection

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

35

SurfaCe-mounted

Clamping

moduleS

The AMF surface-mounted clamping modules are installed on pallets,
machine tables, clamping brackets and cubes. usable when cutting,
grinding, eroding and on plastic-processing machines as well as for
fixture construction with mounting fixtures and handling systems.

The AMF clamping modules can be installed in all positions. Whether
vertical or overhead - mounting works completely without assembly
tools.

Surface-mounted clamping modules are available in four different sizes:

>

clamping modules k40 - dia. 148 mm -

pull-in/locking force up to 40 kN - holding force 105 kN

>

clamping modules k20 - dia. 112 mm -

pull-in/locking force up to 20 kN - holding force 55 kN

>

clamping modules k10 - dia. 78 mm -

pull-in/locking force up to 10 kN - holding force 25 kN

>

clamping modules k5 - dia. 62 mm -

pull-in/locking force up to 5 kN - holding force 13 kN

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36

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Subject to technical alterations.

Hydraulic opening.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Surface-mounted clamping module,

round

No. 6370AARH

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[g]

306159

K 5

5

13

300

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The surface-mounted clamping module has high holding, pull-in and locking forces. This is opened

hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The contact surface is the upper surface of the housing.

The clamping module has one connection: 1x hydr. opening (1).

On request:

- Individual housing

Dimensions:

Order

no.

Size

dia. B

dia. D

dia. DB

dia. DN

HA

K

R

306159

K 5

5,8

62

54

15

26

15

G1/8

Pneumatic opening.

Opening operating pressure: min. 8 bar - max. 12 bar

Retensioning operating pressure (turbo): min. 5 bar - max. 6 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Surface-mounted clamping module,

round

No. 6370AARL

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[g]

306175

K 5

1,5

13

300

Application:

Zero-point clamping system for set-up-time-optimized clamping with cutting and non-cutting

processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The surface-mounted clamping module has high holding, pull-in and locking forces. This is opened

pneumatically (1) and mechanically locked through spring force. To achieve the specified pull-in and

locking forces, it must be briefly retensioned pneumatically (turbo) (2). Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The contact surface is the upper surface of the housing.

Use of the pneumatic pressure booster 6370ZVL is recommended.

The clamping module has two connections:

1x pneum. opening (1) / 1x pneum. retensioning (turbo) (2).

On request:

- Individual housing

Dimensions:

Order

no.

Size

dia. B

dia. D

dia. DB

dia. DN

HA

K

R

306175

K 5

5,8

62

54

15

26

15

G1/8

Surface-mounted clamping module, round

CAD

CAD

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

37

Subject to technical alterations.

Hydraulic opening.

Pneumatic blow-out.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Surface-mounted clamping module,

round

No. 6370AARHA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

303545

K10

10

25

0,9

302836

K20

20

55

2,7

302877

K40

40

105

6,6

Application:

Zero-point clamping system in combination with clamping flanges 6370ZB for set-up-time-optimized

clamping with cutting and non-cutting processing in all areas, also in the food, pharmaceutical and

chemical industry.

Note:

The surface-mounted clamping module has high holding, pull-in and locking forces. This is opened

hydraulically (1) and mechanically locked through spring force. Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

The clamping module with blow-out and support control has two connections: 1x hydr. opening (1)

/ 1x pneum. blow-out and support control (3). (The pneumatic blow-out and support control can

optionally be connected.)

On request:

- Individual housing

- Further automation options

Dimensions:

Order

no.

Size

dia. D

dia. DB

dia. DN

HA

K

R

303545

K10

78

77,5

22

32

16,50

G1/8

302836

K20

112

110,0

32

50

28,25

G1/4

302877

K40

148

146,0

40

62

32,50

G1/4

Pneumatic opening.

Pneumatic blow-out.

Opening operating pressure: min. 8 bar - max. 12 bar

Retensioning operating pressure (turbo): min. 5 bar - max. 6 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Surface-mounted clamping module,

round

No. 6370AARLA

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

305193

K10

8

25

0,9

302851

K20

17

55

2,6

302893

K40

30

105

6,6

Application:

Zero-point clamping system in combination with clamping flanges 6370ZB for set-up-time-optimized

clamping with cutting and non-cutting processing in all areas, also in the food, pharmaceutical and

chemical industry.

Note:

The surface-mounted clamping module has high holding, pull-in and locking forces. This is opened

pneumatically (1) and mechanically locked through spring force. To achieve the specified pull-in and

locking forces, it must be briefly retensioned pneumatically (turbo) (2). Subsequent uncoupling of the

pressure lines is possible at all times (module is tensioned pressure-free).

Use of the pneumatic pressure booster 6370ZVL is recommended.

The clamping module with blow-out and support control has three connections:

1x pneum. opening (1) / 1x pneum. retensioning (turbo) (2), 1x pneum. blow-out and support control

(3). (The pneumatic blow-out and support control can optionally be connected.)

On request:

- Individual housing

- Further automation options

Dimensions:

Order

no.

Size

dia. D

dia. DB

dia. DN

HA

K

R

305193

K10

78

77,5

22

32

16,50

G1/8

302851

K20

112

110,0

32

50

28,25

G1/4

302893

K40

148

146,0

40

62

32,50

G1/4

Surface-mounted clamping module, round

CAD

CAD

background image

38

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Subject to technical alterations.

K10 - Groove distance 50 mm

Examples of machine-table mounting:

Groove distance 80 mm

Groove distance 63 mm

K20 - Groove distance 50 mm

Groove distance 80 mm

Groove distance 63 mm

K40 - Groove distance 50 mm

Groove distance 80 mm

Groove distance 63 mm

consisting of two single-clamp buckles, nitrided.

Clamping flange, Set

No. 6370ZB

Order

no.

Size

Set contents

[St]

dia. D

dia. DB

H

dia. LK

M

Weight

[g]

426825

K10

2

114

77,5

7,75

94

8,5

360

426833

K20

2

164

110,0

13,00

136

11,0

800

426841

K40

2

202

146,0

16,00

172

13,0

1100

Application:

Clamping flanges are used to fasten surface-mounted clamping modules on the machine table.

On request:

- Special clamping flanges for various T-slot tables

- Clamping flange and housing manufactured as a single piece

Clamping flange, Set

CAD

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ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

39

Subject to technical alterations.

background image

40

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Subject to technical alterations.

Application:

Mechanical zero point clamping system for time-optimised clamping during cutting and non-cutting

machining. Especially suitable for the modular design of clamping solutions via zero point clamping

system.

Note:

The mechanical assembly clamping module has high retention, insertion and closing forces.

The clamping module can be positioned on the machine table and fastened via mechanical clamping

elements at the circumferential clamping edge.

The positioning bore for marking sleeves and a through bore for fastening via M12 countersunk screw

on the grid pallets are provided on the underside. The locating bore for the K20 clamping nipple is

also already made in the module.

Clamping nipple:

With this mechanical clamping module, the K10 and/or K20 versions of the clamping nipples are

used. The zero point, sword or undersize nipple can be used, depending on application.

This clamping module can be used at ambient temperatures of up to max. 80°C.

Dimensions:

Order

no.

Size dia. B1 dia.

D

dia. D1 dia.

D2

dia.

DN

E1

H

±0.01

H1 H2 H3

L

R S1 SW

546085

K10

9,0

78

15

15

22 4,5

32

22,0

-

-

93 50

-

10

535617

K20

13,5 112

25

16

32

10

50

35,5 20 11 132 80 5,5 13

Mechanical opening and closing.

Quenched and tempered steel, plasma-nitrated.

Repeat accuracy 0.01 mm.

Clamping module, mechanical

No. 6208M

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Tightening torque

[Nm]

Weight

[g]

546085

K10

6

25

30

1064

535617

K20

10

55

30

3330

Clamping module, mechanical

CAD

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

41

Subject to technical alterations.

Mechanical opening and closing.

Quenched and tempered steel, plasma-nitrated.

Repeat accuracy 0.01 mm.

Clamping module, mechanical,

with indexing

No. 6208IM

Application:

Mechanical zero point clamping system with indexing grooves offset by 90° for time-optimised

clamping during cutting and non-cutting machining.

Especially suitable for the modular design of clamping solutions via zero point clamping system.

Note:

The mechanical assembly clamping module with indexing grooves offset by 90° has high retention,

insertion and closing forces.

The clamping module can be positioned on the machine table and fastened via mechanical clamping

elements at the circumferential clamping edge.

The positioning bore for marking sleeves and a through bore for fastening via M12 countersunk screw

on the grid pallets are provided on the underside. The locating bore for the K20 clamping nipple is

also already made in the module.

Clamping nipple:

With this mechanical clamping module, the K10 and/or K20 versions of the clamping nipples are

used. The zero point, sword or undersize nipple can be used, depending on application.

This clamping module can be used at ambient temperatures of up to max. 80°C.

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Tightening torque

[Nm]

Weight

[g]

546697

K10

6

25

30

1031

535633

K20

10

55

30

3295

Dimensions:

Order

no.

Size dia. B1 dia.

D

dia. D1 dia.

D2

dia. DN E1

H

±0.01

H1 H2 H3 K

F6

L

R S1 SW

546697

K10

9,0 78

15

15

22

4,5

32 22,0 -

-

8

93 50 -

10

535633

K20

13,5 112

25

16

32

10,0 50 35,5 20 11

8 132 80 5,5 13

Clamping module, mechanical, with indexing

CAD

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42

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Subject to technical alterations.

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Tightening torque

[Nm]

Weight

[Kg]

550188

K10

6

25

30

1,6

550189

K20

10

55

30

5,1

Mechanical opening and closing.

Quenched and tempered steel, plasma-nitrated.

Repeat accuracy 0.01 mm.

Double clamping module,

mechanical

No. 6208MD

Application:

Mechanical „double clamping module“ for setting time-optimised clamping during cutting and non-

cutting machining. Especially suitable for the modular design of clamping solutions via zero point

clamping system.

Note:

This clamping system combines two separately operable mechanical zero point clamping systems.

In conjunction with the clamping nipple for T-grooves, this clamping module is simply and quickly

fastened to the machine table via clamping grooves. Further height adapters, workpieces or fixtures

can be fastened to the top via clamping nipples.

Clamping nipple:

With this mechanical clamping module, the K10 and/or K20 versions of the clamping nipples are

used. The zero point, sword or undersize nipple can be used, depending on application.

This clamping module can be used at ambient temperatures of up to max. 80°C.

Dimensions:

Order

no.

Size

dia. B1

dia. D

dia. DN

H

±0.01

H1

L

R

SW

550188

K10

9,0

77,5

22

50

10,2

92

50

10

550189

K20

13,5

112,0

32

80

15,0

132

80

13

double clamping module, mechanical

CAD

grid 40x40

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

43

Subject to technical alterations.

Order

no.

Size

A

dia. DN

G

H

L

Weight

[g]

550438

K10

10

22

M8

16

30

48

550439

K10

12

22

M8

16

35

51

550440

K10

14

22

M8

16

35

54

550441

K20

14

32

M12

23

45

143

550442

K20

16

32

M12

23

45

147

550443

K20

18

32

M12

23

50

157

Clamping nipple for T-grooves

No. 6210ZN

Application:

The clamping nipple for T-grooves enables the AMF zero point clamping system to be positioned and

clamped directly to the machine table by means of clamping grooves.

These clamping nipples can be used for pneumatic, hydraulic and mechanical clamping modules,

and also for mechanical double clamping modules.

Advantage:

Simple, quick and flexible clamping of workpieces on the machine table with varying clearances of

the clamping nipple bores.

Note:

The supply scope contains, as shown:

- Zero point clamping nipple with groove (dimension A)

- T-nut

- countersunk screw (resistance class 10.9)

Clamping nipple for t-grooves

CAD

background image

Subject to technical alterations.

44

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

the Zero-point-System in use

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

45

Subject to technical alterations.

Open and close mechanically.

tool steel, hardened.

repetition accuracy < 0.01 mm

Clamping module, mechanical

No. 6212M

Application:

Mechanical zero point clamping system for setting time-optimised clamping during cutting or non-

cutting machining. Particularly suitable for the modular design of clamping solutions via zero point

clamping system.

Note:

The mechanical zero-point clamping system has high retention, insertion and closing forces.

The clamping module is attached centrically using a flat-head screw M8. A dowel hole for a cylinder

pin for positioning is supplied as standard.

To open and close the clamping module, we recommend the AMF face spanner with Order Number

54940.

Clamping module, mechanical

CAD

new

!

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[g]

553405

K10

10

25

360

Dimensions:

Order

no.

Size

A1 dia. D dia. D1 dia. DN E1

H

±0.01

M

dia. Q S1

T

T1

553405

K10

10

46

15

22

12

40

M8

3

5

29

4,9

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46

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Subject to technical alterations.

Application:

For quick, simple and time-optimised positioning and clamping of workpieces or fixtures on the

machine table. Actuating the clamping screw opens or closes all four clamping points at the same

time.

Extremely high retraction and retention forces are achieved thanks to the stable, high-quality design

of this clamping station.

Note:

The 4-point clamping station is opened and closed using a WAF 10 hexagon wrench key. It

can be fastened to the machine table either by the four M12 fastening bores or via mechanical

clamping devices. The threaded bores acc. to dimensions table G1 can be used for positioning the

interchangeable pallet or workpiece. A diverse range of suitable clamping devices for fastening can

be found in our AMF Catalogue „Mechanical clamping elements“.

Case-hardened steel, plasma-nitrided.

Repetition accuracy 0.005 mm.

Mechanical opening and closing.

4-point clamping station, mechanical

No. 6207S4

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Tightening torque

[Nm]

Weight

[g]

535658

52

6

50

20

3500

546788

96

6

50

20

5890

Dimensions:

Order

no.

Size

A

B

dia. DN

G

G1

H

±0.01

H1

R

R1

R2

SM

SW

535658

52

160

118

15

M12

M5

27

20

120

40

17

52

10

546788

96

200

165

20

M12

M6

27

22

160

80

30

96

10

4-point clamping station, mechanical

CAD

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

47

Subject to technical alterations.

Steel, burnished.

Complete with 4 clamping nipples.

Repeat accuracy 0.005 mm.

Interchangeable pallet

No. 6207P4-52

Application:

On the interchangeable plate, workpieces or fixtures are mounted and then positioned and

clamped on the mechanical 4-point clamping station. The interchangeable plate is populated during

machining, thus permitting longer machine operation.

Note:

On request, we can incorporate mounting holes according to your specifications in the change pallet.

The 4 clamping nipples are supplied as standard.

Tempered steel, burnished.

Clamping nipple

No. 6207ZN

Application:

Clamping nipples suitable for mechanical 4-point clamping stations.

4 clamping nipples are required for clamping on the 4-point clamping station.

These nipples can, for example, be screwed into fixtures or into the workpieces themselves.

interchangeable pallet and clamping nipple

Order

no.

Size

A

B

dia. DN

G

H

H1

SM

Weight

[g]

535674

52

90

90

15

M8

27

50

52

1793

548784

96

150

150

20

M10

27

51

96

4845

Order

no.

Size dia. D dia. D1 dia.

DN

E G

H H1 H2

Screw

ISO 4762

Threaded pin

ISO 4026

SW Weight

[g]

535690

52

12

12

15 2 M8 23 25,0 1,9

M8

M8x20

13

21

549865

96

16

16

20 5 M10 24 27,5 3,5

M10

M10x25

17

37

CAD

CAD

background image

48

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Subject to technical alterations.

Order

no.

Size

Clamping force F

max.

[kN]

Tightening torque Md max.

[Nm]

Centering accuracy

[mm]

Weight

[g]

550656

65

14

60

+/- 0,01

3400

Centering vice soft clamping jaws

„Black-Edition“

No. 6377

Design:

Base element and chuck with smooth clamping surfaces from case hardened steel, nitro-carburised

and oxidised.

The spindle with trapezoidal thread is rated for extremely high clamping and retaining forces and

fabricated from special steel.

For optimal force transmission onto the workpiece, the chuck is one part and the clamping force is

transmitted directly onto the chuck via the drive spindle with trapezoidal thread.

The max. clamping force is 14 kN. Due to these extremely high clamping forces, workpieces are not

required to be pre-embossed and/or contour-embossed.

Fastening:

1)  Clamping grooves on both sides for fastening directly on the machine table with mechanical

clamping elements.

2)  Prepared for adapting to the mechanical 4-point clamping station with insertion dimension of

52 mm, see drawing. Clamping nipples under order no. 535690 are required for this purpose.

3)  Two 8H7 bores are provided on the underside for precise positioning on adapter and intermediate

plates.

Application:

For the central clamping of workpieces.

The compact design of this centering vice makes it especially suitable for the 5-axis machining of

workpieces. But it is also universally usable and offers many day-to-day applications, thanks to the

replaceable clamping jaws.

The clamping jaws are easy to exchange and can, for example, be replaced by clamping jaws with

claws, order no. 550659.

Note:

Extending the chucks beyond the max. dimension (L) of the outside contour of the main body is not

recommended.

The max. clamping force is 14kN with a tightening torque of 60Nm, for further details on the clamping

force, see clamping force diagram.

The clamping force is initiated on the spindle via the hexagon head with AF 10mm using either the

crank handle provided or a torque wrench.

The inner hexagon on the rear of the spindle is suitable only for unscrewing and replacing the chucks.

Initiating the clamping force using an inner hexagon is not permitted.

Dimensions:

Order

no.

Size

A

B1

B2

B3

dia. D dia. D1

E1

E2

G

H

H1

H2

H3

H4

H5

L

L1

L2

S1

SW

550656

65

65

2-26

27-51

52-76

8

12

16

13,5

M8

50

55,5

60

64

15

23

100

52

80

2

10

Centering vice soft clamping jaws

Smooth

clamping jaws

Clamping force (kN)

Torque (Nm)

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

49

Subject to technical alterations.

Order

no.

Size

Clamping force F

max.

[kN]

Tightening torque Md max.

[Nm]

Centering accuracy

[mm]

Weight

[g]

550657

65

14

60

+/- 0,01

3380

Centring vice with claw jaws

„Black-Edition“

No. 6377G

Design:

Base element and claw jaws made of hardened steel, nitro-carburised and oxidised.

The spindle with trapezoidal thread is rated for extremely high clamping and retaining forces and

fabricated from special steel.

For optimal power transmission onto the workpiece, the clamping jaw is made of one piece and the

clamping force is transmitted directly onto the clamping jaw via the drive spindle with trapezoidal

thread.

The max. clamping force is 14 kN. Due to these extremely high clamping forces, workpieces are not

required to be pre-embossed and/or contour-embossed.

Fastening:

1)  Clamping grooves on both sides for fastening directly to the machine table with mechanical

clamping elements.

2)  Prepared for adapting to the mechanical 4-point clamping station with pitch spacing of 52 mm, see

drawing. Clamping nipples under order no. 535690 are required for this purpose.

3)  Two 8H7 holes are provided on the underside for precise positioning on the adapter and

intermediate plates.

Application:

For the central clamping of workpieces.

The compact design of this centering vice makes it especially suitable for the 5-axis machining of

workpieces. But it is also universally usable and offers many day-to-day applications, thanks to the

replaceable clamping jaws.

The clamping jaws are easy to exchange and can, for example, be replaced by clamping jaws with

smooth clamping surface, order no. 550658.

Note:

Extending the chucks beyond the max. dimension (L) of the outside contour of the main body is not

recommended.

The max. clamping force is 14kN with a tightening torque of 60Nm, for further details on the clamping

force, see clamping force diagram.

The clamping force is initiated on the spindle via the hexagon head with AF 10mm, either using the

crank handle provided or a torque wrench.

The inner hexagon on the rear of the spindle is suitable only for unscrewing and replacing the chucks.

Initiating the clamping force using an inner hexagon is not permitted.

Dimensions:

Centring vice with claw jaws

with claw jaws

Clamping force (kN)

Torque (Nm)

Order

no.

Size

A

B1

B2

B3

dia. D dia. D1

E1

E2

G

H

H1

H2

H3

H4

H5

L

L1

L2

S1

SW

550657

65

65

2-26

27-51

52-76

8

12

16

13,5

M8

50

55,5

60

64

15

23

100

52

80

2

10

background image

50

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Subject to technical alterations.

Order

no.

Size

A

B

B2

B3

H

H1

H2

H3

Weight

[g]

550658

65

65

37

12,5

25

32

5,5

10

14

520

for centering vice, size 65.

Clamping Jaws, soft

No. 6377B

Design:

Base element and chuck with smooth clamping surfaces from case hardened steel, nitro-carburised

and oxidised.

Suitable for „Black-Edition“ centering chuck, size 65.

Application:

The chucks can be simply and quickly interchanged and/or replaced on the „Black-Edition“ centering

chuck, size 65.

Note:

To interchange the chucks, only an AF8 inner hexagon is required.

The chucks are supplied in pairs.

Order

no.

Size

A

B

B2

B3

H

H1

H2

H3

P

Weight

[g]

550659

65

65

37

12,5

25

32

5,5

10

14

3

510

for centering vice, size 65.

Clamping Jaws with claws

No. 6377BG

Design:

Clamping jaws with claws made of hardened steel, nitro-carburised and oxidised.

Suitable for „Black-Edition“ centering vice, size 65.

Application:

The chucks can be simply and quickly interchanged and/or replaced on the „Black-Edition“ centering

chuck, size 65.

Note:

To interchange the chucks, only an AF8 inner hexagon is required.

The chucks are supplied in pairs.

Clamping jaws, soft

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

51

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

51

Subject to technical alterations.

faSt, preCiSe and
flexible -

THE PERFECT COMBINATION
FOR FAST
VICE CHANGING

centring vice
„black-edition“

4-point clamping station,
mechanical

clamping nipple

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

53

3

1A

4

2

1b loCking Control

automation SolutionS

from amf

The enormous capability and flexibility of use of modern processing
machines is undisputed. To be able to use these capabilities in reality
requires more than just fast machines. An automation solution consists
today of a number of multiply linked, versatile products and technologies.

Through the possibility of a fully automatic and process-sure machine
configuration, our automation solutions meet the requirements for
seamless integration into the automation system. Numerous sensing
options, optional media ducts and blow-out and blow-off of the modules
speak for themselves!

Persuade yourself of the automation potential of the
amf zero-point clamping modules!

_1a iS tHe module locked?

Through the direct monitoring
of the piston position (opened)
by means of pneumatic back
pressure, the position can be
sensed by means of a differential
pressure switch.

_1b iS tHe module locked?

With an open module, the
integrated stop valve creates
a pneumatic or hydraulic static
pressure, which is sensed via a
differential pressure switch.

locking control

SuPPort control

blow out

central lock

1a loCking Control

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

53

Subject to technical alterations.

6

7

1B

5

5

_2 dirt and cHiPS in tHe

clamPing module?
Blowing out with compressed
air cleans the inside from all
dirt and chips and can be used
simultaneously for workpiece
support control by means of a
differential pressure sensor.

_5 cHiPS and dirt? iS a

workPiece lying witHout

gaP or not?

The blow-out function with
compressed air cleans the
support surfaces and can be used
simultaneously for workpiece
support control by means of a
differential pressure sensor.

_3 are media ductS to a

fiXture neceSSary?

Oil, compressed air, water, etc.
can be run through our couplings
without leaks.

_4 dirt and cHiPS

unwelcome in tHe

module?
The lagging central lock prevents
penetration of dirt and chips when
the clamping nipple is being run
out. The central lock replaces the
previously required protection
nipple.

_7  iS tHe module oPen or

cloSed?
The integrated inductive sensor
can sense the piston position
(open/closed) of the clamping
module.

_6 iS tHe clamPing niPPle

PreSent on tHe fiXture?
The retracting nipple actuates a
stop valve, which eliminates the
pneumatic or hydraulic static
pressure. This condition is sensed
via a differential pressure switch.

3 media duCtS

5 blow-off/Support Control

7 eleCtriCal SenSing

niPPle SenSing

locking control

blow-off

SuPPort control

electrical SenSing

1a loCking Control

2 internal blow-out

4 Central loCk

6 nipple SenSing

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

55

k10

order no.

552963

k10

order no.

552966

k10.3

order no.

552967

k10.3

order no.

552969

k10.3

order no.

550257

k10.3

order no.

550259

k10.3

order no.

550261

k20

order no.

428409

pneum.

pneum.

pneum.

pneum.

pneum.

pneum.

pneum.

hydr.

Support diameter max.

[mm]

78

78

112

112

112

112

-

112

Support surfaces with
integrated blow-out

Pull-in/locking force in the
system up to

[kN]

8

8

10

10

10

10

10

20

Holding force

[kN]

25

25

25

25

25

25

25

55

Operating pressure for pneum.
opening min. - max.

[bar]

8 - 12

8 - 12

5 - 12

5 - 12

5 - 12

5 - 12

5 - 12

Operating pressure for pneum.
re-clamping. min. - max.  [bar]

5 - 6

5 - 6

Operating pressure for hydr.
opening min. - max.

[bar]

60 - 70

Operating pressure for hydr.
re-clamping. min. - max.  [bar]

Pneum. blow-out

Pneum. support control

Pneum. locking control

Pneum. opening control

Hydr. locking control

Hydr. opening control

Pneum. clamping nipple
sensing

Hydr. clamping nipple sensing

Sensor monitor opened

Sensor monitor closed

Sensor monitor clamping
nipple

Central lock with pneum.
turbine blow-out

Central lock with pneum.
blow-out

our automation SolutionS -
THE RIGHT CLAMPING MODuLE FOR EVERY APPLICATION

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

55

k20

order no.

427161

k20

order no.

550279

k20

order no.

552964

k20.3

order no.

552968

k20.3

order no.

550258

k20.3

order no.

550260

k20.3

order no.

550262

k23

order no.

420919

k40

order no.

552965

hydr.

hydr.

pneum.

pneum.

pneum.

pneum.

pneum.

hydr.

pneum.

-

112

112

138

138

138

-

-

148

Support diameter max.

[mm]

Support surfaces with
integrated blow-out

20

20

17

17

17

17

17

23

30

Pull-in/locking force in the
system up to

[kN]

55

55

55

55

55

55

55

23

105

Holding force

[kN]

8 - 12

4,5 - 12,0  4,5 - 12,0  4,5 - 12,0  4,5 - 12,0

8 - 12

Operating pressure for pneum.
opening min. - max.

[bar]

5 - 6

5 - 6

Operating pressure for pneum.
re-clamping. min. - max.  [bar]

50 - 60

60 - 70

25 - 50

Operating pressure for hydr.
opening min. - max.

[bar]

20

Operating pressure for hydr.
re-clamping. min. - max.  [bar]

Pneum. blow-out

Pneum. support control

Pneum. locking control

Pneum. opening control

Hydr. locking control

Hydr. opening control

Pneum. clamping nipple
sensing

Hydr. clamping nipple sensing

Sensor monitor opened

Sensor monitor closed

Sensor monitor clamping
nipple

Central lock with pneum.
turbine blow-out

Central lock with pneum.
blow-out

background image

Subject to technical alterations.

56

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Pneumatic opening.

Pneumatic blow-out.

Opening operating pressure:

K10.3 min. 5 bar

K20.3 min. 4.5 bar

Cover and piston hardened.

Repeat accuracy < 0.005 mm.

With locking control (pneum.)

and support control (pneum.).

Installation clamping module for

automation solutions

No. 6108LA-XX-08

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

550257

K10.3

10

25

1,4

550258

K20.3

17

55

2,6

Design:

Centric blow-out, support control and locking control.

Application:

Zero-point clamping system for automation solutions for set-up-time-optimised clamping with cutting

and non-cutting processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

Locking control: Static pressure with opened clamping module, flow-through only with locked

clamping module.

Support control via the blow-out function: Static pressure with supported interchangeable pallet.

The installation clamping module is opened pneumatically and locked mechanically by spring force.

Subsequent uncoupling of the pressure line is possible at any time (module is clamped at normal

pressure).

The clamping module has five connections:

1 = pneum. opening

3 = pneum. blow-out

4 = pneum. opening control, inlet

5 = ventilation

8 = pneum. locking control, inlet

On request:

- Installation diagram

- Further automation options

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

M

T

550257

K10.3

112

22

78

35

10

88

6 x M6

25

550258

K20.3

138

32

102

49

15

115

8 x M6

34

K10.3

K20.3

automation solutions from amf

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

57

Pneumatic opening.

Pneumatic blow-out.

Opening operating pressure:

K10.3 min. 5 bar

K20.3 min. 4.5 bar

Cover and piston hardened.

Repeat accuracy < 0.005 mm. With locking control (pneum.) and

support control (pneum.) and clamping nipple sensing (pneum.).

Installation clamping module for

automation solutions

No. 6108LA-XX-09

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

550259

K10.3

10

25

1,4

550260

K20.3

17

55

2,6

Design:

Centric blow-out, support control, locking control and clamping nipple sensing.

Application:

Zero-point clamping system for automation solutions for set-up-time-optimised clamping with cutting

and non-cutting processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

Locking control: Static pressure with opened clamping module, flow-through only with locked

clamping module.

Clamping nipple sensing: Static pressure with clamping nipple present, flow-through if clamping

nipple is not present.

Support control via the blow-out function: Static pressure with supported interchangeable pallet.

The installation clamping module is opened pneumatically and locked mechanically by spring force.

Subsequent uncoupling of the pressure line is possible at any time (module is clamped at normal

pressure).

The clamping module has six connections:

1 = pneum. opening

3 = pneum. blow-out

4 = pneum. opening control, inlet

5 = ventilation

6 = pneum. Clamp nipple control, inlet

8 = pneum. locking control, inlet

On request:

- Installation diagram

- Further automation options

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

M

T

550259

K10.3

112

22

78

35

10

88

6 x M6

25

550260

K20.3

138

32

102

49

15

115

8 x M6

34

K10.3

K20.3

automation solutions from amf

CAD

background image

Subject to technical alterations.

58

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

automation solutions from amf

Pneumatic opening.

Pneumatic blow-out.

Opening operating pressure:

K10.3 min. 5 bar

K20.3 min. 4.5 bar

Cover and piston hardened.

Repeat accuracy < 0.005 mm. With locking control (pneum.) and

support control (pneum.) and clamping nipple sensing (pneum.)

and isolated solution.

Installation clamping module for

automation solutions

No. 6108LA-XX-10

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

550261

K10.3

10

25

1,4

550262

K20.3

17

55

2,6

Design:

Support surfaces as isolated design with integrated blow-out, centric blow-out, support control,

locking control and clamping nipple sensing.

Application:

Zero-point clamping system for automation solutions for set-up-time-optimised clamping with cutting

and non-cutting processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

Locking control: Static pressure with opened clamping module, flow-through only with locked

clamping module.

Clamping nipple sensing: Static pressure with clamping nipple present, flow-through if clamping

nipple is not present.

Support control: Static pressure with supported interchangeable pallet.

The installation clamping module is opened pneumatically and locked mechanically by spring force.

Subsequent uncoupling of the pressure line is possible at any time (module is clamped at normal

pressure).

The clamping module has seven connections:

1 = pneum. opening

3 = pneum. blow-out

4 = pneum. opening control, inlet

5 = ventilation

6 = pneum. Clamp nipple control, inlet

7 = pneum. Support control

8 = pneum. locking control, inlet

On request:

- Installation diagram

- Further automation options

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

M

T

550261

K10.3

112

22

78

35

10

88

6 x M6

25

550262

K20.3

138

32

102

49

15

115

8 x M6

34

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

59

Hydraulic opening.

Pneumatic blow-out.

Opening operating pressure: min. 60 bar - max. 70 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

With locking control (pneumatic) and support control

(pneumatic).

Installation clamping module for

automation solutions

No. 6103HA-20-05

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

428409

K20

20

55

1,4

Design:

Centrical blow-out, support control and locking control.

Application:

Zero-point clamping system for automation solutions for set-up-time-optimized clamping with cutting

and non-cutting processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

Locking control: Static pressure with opened clamping module, flow-through only with locked

clamping module.

Support control via the blow-out function: Static pressure with supported interchangeable pallet.

The installation clamping module is opened hydraulically (1) and locked mechanically by spring force.

Subsequent uncoupling of the pressure lines is possible at any time (module is tensioned pressure-

free).

The clamping module has four connections:

1 = hydr. opening

3 = pneum. blow-out and support control

4 = pneum. Opening control inlet

5 = pneum. Opening control outlet

On request:

- Installation diagrams

- Further automation options

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

M

dia. LK

T

428409

K20

112

32

78

44

10

M6

88

34

Hydraulic opening.

Opening operating pressure: min. 50 bar - max. 60 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

With locking control (hydraulic or pneumatic), support control

(pneumatic) and nipple sensing.

Installation clamping module for

automation solutions

No. 6100H-20-06

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

427161

K20

20

55

2,8

Design:

Support surfaces as island design with integrated blow-out, locking control and nipple sensing.

Application:

Zero-point clamping system for automation solutions for set-up-time-optimized clamping with cutting

and non-cutting processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

Locking control: Static pressure with opened clamping module, flow-through only with locked

clamping module and presence of clamping nipple.

Support control: Static pressure with supported interchangeable pallet.

This is opened hydraulically (1) and locked mechanically by spring force. Subsequent uncoupling of

the pressure lines is possible at any time (module is tensioned pressure-free).

The clamping module has four connections:

1 = hydr. opening

3 = pneum. Support control

4 = hydr. or pneum. Opening control and nipple sensing inlet

5 = hydr. or pneum. Opening control and nipple sensing outlet

On request:

- Installation diagrams

- Further automation options

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

M

T

427161

K20

112

32

78

57

10

88

M6

47

automation solutions from amf

CAD

CAD

background image

Subject to technical alterations.

60

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Hydraulic opening.

Pneumatic blow-out.

Operating pressure: 60 bar - 70 bar

Cover and piston hardened.

Repeat accuracy < 0.005 mm.

With locking control (pneum.) and

support control (pneum.).

Installation clamping module with central

lock for automation solutions

No. 6107HA-20-07

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

550279

K20

20

55

1,4

Design:

With central lock, blow-out, support control and locking control.

Application:

Zero-point clamping system for automation solutions for set-up-time-optimised clamping with cutting

and non-cutting processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

Central lock with pneum. cleaning function of support surfaces.

Fastening and mounting of the clamping nipple control by means of DIN ISO countersunk head screw

M12.

Locking control: Static pressure with opened clamping module, flow-through with locked clamping

module.

Support control via the blow-out function: Static pressure with supported interchangeable pallet.

The installation clamping module is opened hydraulically and locked mechanically by spring force.

Subsequent uncoupling of the pressure line is possible at any time (module is clamped at normal

pressure).

The clamping module has four connections:

1 = hydr. opening

3 = pneum. blow-out and support control

4 = pneum. Opening control inlet

5 = pneum. Opening control outlet

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

M

T

550279

K20

112

32

78

44

10

88

M6

34

automation solutions from amf

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

61

automation solutions from amf

Automation solution (order no. 427161) with lock and support control as well as

nipple sensing in use in a fully automated production process with robot loading.

„Turbine“ high-end clamping module (order no. 420919) in use in a fully automated production process with robot loading.

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Subject to technical alterations.

62

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Order

no.

Operating

pressure

[bar]

Weight

[g]

553182

4-7

510

Pneumatic sensor unit,

Control and sensor module

No. 6370ZSA-02

Order

no.

A

B

dia. B1 C

E

H

H1

K

L

M

N

P

dia. Q S

553182

95 20,5

5,5

75 68,5 83 78,5 18 115,5 M12 x 1 10,2 17,4

6

50

Dimensions:

Design:

Pneumatic sensor unit with a control module, preassembled sensor module with integrated LCD

display for displaying the operating status and two connecting cables each 5 meters in length and

one open end.

Technical data per sensor module:

Distance measuring range: 0.02 - 0.2 mm

Pneumatic connection: Q6 Plug connection 6 mm

Electrical output: 2 switch outputs PNP

Electrical connection: M12 plug, A-coded

Application:

Pneumatic sensor unit for querying and condition monitoring of the AMF zero-point clamping system

for the automation. The switchpoints of the sensor modules are applied directly in the teach-in

process and can then be finely adjusted and adapted manually to the individual requirements.

Note:

A maximum of four sensor modules can be mounted and connected per control module.

pneumatic sensor unit

new

!

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

63

Order

no.

Operating

pressure

[bar]

Weight

[g]

553183

4-7

60

Sensor module for pneumatic sensor unit

No. 6370ZSA-03

Order

no.

B

H

K

M

dia. Q

S

553183

20,5

83

18

M12 x 1

6

50

Dimensions:

Design:

Sensor module as extension module for the pneumatic sensor unit with integrated LCD display for

displaying the operating status and one connecting cable with 5 meters in length and one open end.

Technical data:

Distance measuring range: 0.02 - 0.2 mm

Pneumatic connection: Q6 Plug connection 6 mm

Electrical output: 2 switch outputs PNP

Electrical connection: M12 plug, A-coded

Application:

Sensor module for querying and condition monitoring of the AMF zero-point clamping system for the

automation. The switchpoints of the sensor modules are applied directly in the teach-in process and

can then be finely adjusted and adapted manually to the individual requirements.

Note:

A maximum of four sensor modules can be mounted and connected per control module.

Sensor module

new

!

background image

Subject to technical alterations.

64

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Order

no.

Q

[l/min]

Nominal

bore

[NW]

Weight

[g]

553154

0,02-2

8

700

Hydraulic

Flow meter

No. 6370ZSA-01

Order

no.

A

B

C

G

H

H1

K1

M

553154

55

55

41

M6

128

90

15,5

M12 x 1

Dimensions:

Design:

Flow meter for hydraulic volume flow of 0.02 - 2.0 l/min incl. 5-metre connecting cable.

Technical data:

Nominal diameter:  DN008

Connection:  Internal thread G1/4

Compressive strength: PN 200

Measurement range:  0.02 - 2.0 l/min

Medium temperature: - 25 .. + 80 °C

Ambient temperature: - 20 .. + 70 °C

Programming: via adjusting ring POM

Electrical connection: Round plug M12 x 1. 5-polig

Power supply: 18 .. 30 V DC

Protection class:  IP 67

Hysteresis:  adjustable

Display:  LCD Display + LED

Application:

Through the very exact measurement resolution of this unit, it is possible to check and monitor

whether the zero-point clamping system is in opened or closed state.

The gearwheel flow meter measures the hydraulic flow in the connection lines of the AMF zero-point

clamping system for the automation and emits an output signal after reaching the preset threshold

value.

flow meter

new

!

background image

Subject to technical alterations.

Zero-Point-SyStemS

65

low-cost automation

Low-co

st auto

mation

Catal

ogue

extr

aCt 2

015 >

Low-c

ost au

tomat

ion

CLAMPIN

G. SCRE

WING. L

OCKING

.

Low-Cost_EN.indd   1

30.03.2015   11:31:39

+   Economical an

d flexible automation

solution

+   Combined app

lication of various g

ripper types

+   Cassette buffe

r magazine serves a

s storage and/

or transport unit fo

r workpieces

+   Modular linear

feed system

+   Production of

different workpiece

s in one

loading

background image

Subject to technical alterations.

66

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Hydraulic opening.

Opening operating pressure: 25-50 bar

Retensioning operating pressure: 20 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

„Turbine“ high-end clamping module

for full automation

No. 6102H

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

420919

K23

23

23

4,8

Application:

For fully automatic clamping solutions for use as machine table support in processing centres with

automatic pallet changing system or robot loading and for installation in pallets, machine tables,

clamping brackets and cubes. Many possible versatile uses in automation.

Note:

Hardened support surfaces as island design with integrated support control. Additional blowing off of

the support surfaces by centrically running-out turbine spindles and blowing out of the sphere space

Additional hydraulic 6 mm lift-out of the pallet to be changed for easier pallet removal.

Sensing options:

- Support control (pneumatic)

- Locking control (hydraulic)

Turbine has six connections:

1x hydr. opening (1) / 1x hydr. retensioning (2) / 1x pneum. support control (3) / 1x blow-off, blow-out

and pneum. turbine blow-off (4) / 1x hydr. locking control (5) / 1x run out short stroke piston (6).

On request:

- Installation diagrams

„turbine“ high-end clamping module

Dimensions:

Order

no.

Size

dia. D

dia. DN

dia. D1

H

HA

dia. LK

T

420919

K23

129

32

99

70

30

115

40

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

67

„turbine“ HigH-end

Clamping module for

full automation

This high-end clamping module is used for
optimised tool clamping times in fully automatic
processing centres with pallet changing systems or
robot loading.

>

Turbine blow-off of the hardened support and

housing surface

>

Pneumatic support control

>

Hydraulic unlocking control

>

Hydraulic lifting of the pallet (6 mm) after opening

of the clamping module

>

Material: stainless steel

>

Hardened support surface on the connection

fitting with defined, measurable height

background image

Subject to technical alterations.

68

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Application:

Zero point clamping system for automation solutions for time-optimised clamping during cutting and

non-cutting machining in all sectors, as well as in the food, pharmaceutical and chemical industries.

Note:

The clamping module has two inductive sensors (connection type: connector S8, cable length 150

mm) for the status check (opened / locked). This is opened pneumatically (1) and mechanically

locked through spring force. The pressure line can be subsequently decoupled at any time (module is

clamped depressurised).

The clamping module has one connection: 1 x pneum. opening (1).

On request:

- Installation diagrams

- Further Further automation options

Pneumatic opening.

Opening operating pressure: min. 5 bar - max. 12 bar

Cover and piston hardened.

Flange housing: Aluminium

Repeat accuracy < 0.005 mm.

Clamping module with sensor monitor

and mounting flange

No. 6104L

Clamping module with sensor monitor

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

552967

K10.3

10

25

2,6

552968

K20.3

17

55

5,0

Dimensions:

Order

no.

Size

dia.

DA

dia.

D

dia.

DN

E E1 H HA K dia.

LK

dia.

M

dia. N

H7

P

R

V

W W2

552967

K10.3 142 112 22 10 - 38 48 23 127 6,6

8

10 G1/8 41,5

-

-

552968

K20.3 175 138 32 13 27 38 53 23 158 8,4

8

- G1/8

-

7,5° 45°

CAD

new

!

K10.3

K20.3

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

69

Pneumatic opening.

Opening operating pressure: min. 5 bar - max. 12 bar

Cover and piston hardened.

Flange housing: Aluminium

Repeat accuracy < 0.005 mm.

Clamping module with sensor monitor

and nipple sensing

No. 6105L

Application:

Zero point clamping system for automation solutions for time-optimised clamping during cutting and

non-cutting machining in all sectors, as well as in the food, pharmaceutical and chemical industries.

Note:

The clamping module has two inductive sensors (connection type: connector S8, cable length

150 mm) for the status check for opened/locked and the presence of the clamping nipple. This

is pneumatically opened (1) and mechanically locked by spring force. The pressure line can be

subsequently decoupled at any time (module is clamped depressurised).

The clamping module has one connection: 1 x pneum. opening (1).

On request:

- Installation diagrams

- Further Further automation options

Clamping module with sensor monitor

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

552969

K10.3

10

25

2,6

Dimensions:

Order

no.

Size

dia.

DA

dia. D dia.

DN

E

H

HA

K

dia.

LK

dia.

M

dia. N

H7

P

R

V

552969

K10.3

142

112

22

10 38 48 23 127

6,6

8

10 G1/8 41,5

CAD

new

!

background image

Subject to technical alterations.

70

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Pneumatic opening.

Opening operating pressure: min. 8 bar - max. 12 bar

Re-clamping operating pressure: min. 5 bar - max. 6 bar

Cover and piston hardened.

Flange housing: Aluminium

Repeat accuracy < 0.005 mm.

Clamping module with sensor

monitor and nipple sensing

No. 6106L

Application:

Zero point clamping system for automation solutions for time-optimised clamping during cutting and

non-cutting machining in all sectors, as well as in the food, pharmaceutical and chemical industries.

Note:

The clamping module has two inductive sensors (connection type: connector S8, cable length

150 mm) for the status check for opened/locked and the presence of the clamping nipple. This

is pneumatically opened (1) and mechanically locked by spring force. The pressure line can be

subsequently decoupled at any time (module is clamped depressurised).

The clamping module has two connections: 1 x pneum. opening (1) / 1 x pneum. re-clamping (turbo)

(2).

On request:

- Installation diagrams

- Further Further automation options

Clamping module with sensor monitor

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

552966

K10

8

25

1,0

Dimensions:

Order

no.

Size

dia.

DA

dia.

D

dia.

DN

E H HA K K1 dia.

LK

dia.

M

dia. N

H7

R

W W1 W2

552966

K10

104 78

22

10 37 44 28 11 90

6,6

8

G1/8 6,4° 45° 45°

CAD

new

!

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

71

Pneumatic opening.

Opening operating pressure: min. 8 bar - max. 12 bar

Retensioning operating pressure (turbo): min. 5 bar - max. 6 bar

Cover and piston hardened.

Repeatability < 0.005 mm.

Clamping module with sensor monitor

and mounting flange

No. 6101L

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

552963

K10

8

25

2,4

552964

K20

17

55

6,9

552965

K40

30

105

11,0

Application:

Zero-point clamping system for automation solutions for set-up-time-optimized clamping with cutting

and non-cutting processing in all areas, also in the food, pharmaceutical and chemical industry.

Note:

The installation clamping module with sensor monitor contains 2 inductive sensors (connection type:

S8 plug, cable length: 150 mm) for condition control (open / locked). This is pneumatically opened (1)

and mechanically locked through spring force. To achieve the specified pull-in and locking forces, it

must be briefly retensioned pneumatically (turbo) (2). Subsequent uncoupling of the pressure lines is

possible at all times (module is tensioned pressure-free).

Use of the pneumatic pressure intensifier 6370ZVL is recommended.

Clamping module has two connections: 1x pneum. opening (1) /

1x pneum. retensioning (turbo) (2).

On request:

- Installation diagrams

- Further automation options

Dimensions:

Order

no.

Size

dia.

DA

dia.

D

dia.

DN

E E1 H HA K K1 dia.

LK

dia.

M

dia. N

H7

R

W W1 W2

552963

K10

104 78

22 10,0 - 37 44 28 11 90 6,6

8

G1/8 6,4° 45° 45°

552964

K20

143 112 32 10,0 24 38 48 26 - 127 9,0

8

G1/8 7,5° - 45°

552965

K40

188 148 40 13,6 31 47 62 32 - 168 11,0

10

G1/8 5,0° - 45°

Clamping module with sensor monitor

CAD

K10

K20, K40

new

!

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Subject to technical alterations.

72

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Design:

Pneumatic 4-point clamping station with air gun valve for quick opening and closing via air gun.

The clamping station has two clamping grooves on the side for fastening to the machine table. In

addition, positioning grooves for aligning on the machine table are made on the underside. The holder

for a K20 clamping nipple is also provided.

Main body: Aluminium, anodised

Repeat accuracy <0.02 mm

4-point clamping station

No. 6203S4L-001

Order

no.

Size

Pull-in/locking force up to

[N]

Holding force

[N]

Weight

[g]

533034

K02

4 x 235

4 x 6000

2400

Dimensions:

Order

no.

Size

A

B

C

F

G

H

dia. J

K

S

SM

533034

K02

96

96

15

42

20

8

25

M12

100

60

4-point clamping station

CAD

High-strength aluminium, anodised

Interchangeable pallet

No. 6203PS4-001

Design:

Interchangeable pallet for 4-point clamping station K02 with 4 clamping nipples.

Note:

On request, we can incorporate mounting holes according to your specifications in the change pallet.

On request:

Further dimensions, actual dimensions and number of clamping nipple tips.

Order

no.

Size

A

B

S

SM

Weight

[g]

533059

K02

98

98

20

60

530

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

73

flexible SyStem - THE ZERO-POINT-SYSTEM

ADAPTS PERFECTLY TO YOuR REquIREMENTS

>

Differing AMF clamping modules from Ø 22 to Ø 148 mm   can be used in combination.

>

Smallest depth gauges from 23 mm are realised simply, flexibly and quickly.

>

Thanks to the innumerable possible combinations between differently sized clamping

modules and nipples, direct workpiece clamping is straightforward and specific.

background image

Subject to technical alterations.

74

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

the Zero-point-System in use

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

75

the Zero-point-System in use

background image

Subject to technical alterations.

76

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

36 mm

36 mm

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 63, 100 and 125 mm. Clamping is with M12 socket head screws. At least two fitting holes are

attached for alignment.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Advantage:

Low overall height of only 36 mm.

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 63, 100 and 125 mm. Clamping is with M12 socket head screws. At least two fitting holes are

attached for alignment.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Advantage:

Low overall height of only 36 mm.

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Double clamping station

No. 6204S2HA-001

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Quadruple clamping station

No. 6204S4HA-001

Hydraulic clamping stations

CAD

CAD

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427484

K10.2

2 x 10

2 x 25

14

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427500

K10.2

4 x 10

4 x 25

30

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

77

36 mm

36 mm

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 63, 100 and 125 mm. Clamping is with M12 socket head screws. At least two fitting holes are

attached for alignment.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Advantage:

Low overall height of only 36 mm.

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 63, 100 and 125 mm. Clamping is with M12 socket head screws. At least two fitting holes are

attached for alignment.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Advantage:

Low overall height of only 36 mm.

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Sextuple clamping station

No. 6204S6HA-001

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

8-fold clamping station

No. 6204S8HA-001

Hydraulic clamping stations

CAD

CAD

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427526

K10.2

6 x 10

6 x 25

46

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427542

K10.2

8 x 10

8 x 25

63

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Subject to technical alterations.

78

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

36 mm

36 mm

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 63 mm. Clamping is with M12 socket head screws. At least two fitting holes are attached for

alignment.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Application:

e.g. for DMG / DMU 50 EVO

Advantage:

Low overall height of only 36 mm.

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 80 mm. Clamping is with M16 socket head screws. At least two fitting holes are attached for

alignment.

The insertion dimension of the clamping modules is 240 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Application:

e.g. for Mazak Variaxis 500

Advantage:

Low overall height of only 36 mm.

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Quadruple clamping station

No. 6204S4HA-002

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Quadruple clamping station

No. 6204S4HA-003

Hydraulic clamping stations

CAD

CAD

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427492

K10.2

4 x 10

4 x 25

37

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427518

K10.2

4 x 10

4 x 25

38

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

79

36 mm

36 mm

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 63 mm. Clamping is with M12 socket head screws. At least two fitting holes are attached for

alignment.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Application:

e.g. for DMG / DMU 50

Advantage:

Low overall height of only 36 mm.

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 100 mm. Clamping is with M16 socket head screws. At least two fitting holes are attached for

alignment.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Application:

e.g. for Mazak Variaxis 630

Advantage:

Low overall height of only 36 mm.

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Sextuple clamping station

No. 6204S6HA-002

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Sextuple clamping station

No. 6204S6HA-003

Hydraulic clamping stations

CAD

CAD

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427534

K10.2

6 x 10

6 x 25

62

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427559

K10.2

6 x 10

6 x 25

62

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Subject to technical alterations.

80

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

36 mm

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 63 mm. Clamping is with M12 socket head screws. At least two fitting holes are attached for

alignment.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Application:

e.g. for DMG / DMU 70 EVO

Advantage:

Low overall height of only 36 mm.

Design:

Hydraulic clamping bracket for optimised clamping times on K10.2 clamping stations. Bottom-

mounted clamping nipple.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Sextuple clamping station

No. 6204S6HA-004

Hydraulic unlocking.

Pneumatic blow-out.

High-strength aluminium.

Repeatability < 0.005 mm.

Double clamping bracket

No. 6204K2HA-015

Clamping station and clamping bracket

CAD

CAD

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427567

K10.2

6 x 10

6 x 25

62

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427591

K10.2

2 x 10

2 x 25

31

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

81

Design:

Hydraulic clamping bracket for optimised clamping times on K10.2 clamping stations. Installation

clamping module K10.2 with 4-way indexing. Bottom-mounted clamping nipple.

The insertion dimension is 200 mm. The quick coupling plug is pre-mounted, and the integrated blow-

out function can be individually connected.

Design:

Hydraulic clamping bracket for optimised clamping times on K10.2 clamping stations. Installation

clamping module K10.2 with 4-way indexing. Bottom-mounted clamping nipple.

The insertion dimension is 200 mm. The quick coupling plug is pre-mounted, and the integrated blow-

out function can be individually connected.

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Single clamping bracket

No. 6204K1HA-001

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Single clamping bracket

No. 6204K1HA-004

Clamping brackets

CAD

CAD

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

S

[mm]

Weight

[Kg]

428060

K10.2

10

25

150

32

428086

K10.2

10

25

200

38

428102

K10.2

10

25

240

42

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

S

[mm]

Weight

[Kg]

428128

K10.2

10

25

150

45

428144

K10.2

10

25

200

50

428169

K10.2

10

25

240

54

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Subject to technical alterations.

82

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Double clamping bracket

No. 6204K2HA-011

Design:

Hydraulic clamping bracket for optimised clamping times on K10.2 clamping stations. Bottom-

mounted clamping nipple.

The quick coupling plug is pre-mounted, and the integrated blow-out function can be individually

connected.

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Double clamping bracket

No. 6204K2HA-013

Design:

Hydraulic clamping bracket for optimised clamping times on K10.2 clamping stations. Bottom-

mounted clamping nipple.

The quick coupling plug is pre-mounted, and the integrated blow-out function can be individually

connected.

Clamping brackets

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

S

[mm]

Weight

[Kg]

427864

K10.2

2 x 10

2 x 25

150

31

427880

K10.2

2 x 10

2 x 25

180

37

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

S

[mm]

Weight

[Kg]

427906

K10.2

2 x 10

2 x 25

190

57

427575

K10.2

2 x 10

2 x 25

220

63

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

83

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Double clamping bracket

No. 6204K2HA-001

Design:

Hydraulic clamping bracket for optimised clamping times on K10.2 clamping stations. Bottom-

mounted clamping nipple.

The quick coupling plug is pre-mounted, and the integrated blow-out function can be individually

connected.

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Double clamping bracket

No. 6204K2HA-006

Design:

Hydraulic clamping bracket for optimised clamping times on K10.2 clamping stations. Bottom-

mounted clamping nipple.

The quick coupling plug is pre-mounted, and the integrated blow-out function can be individually

connected.

Clamping brackets

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

S

[mm]

Weight

[Kg]

427666

K10.2

2 x 10

2 x 25

70

18

427682

K10.2

2 x 10

2 x 25

100

26

427708

K10.2

2 x 10

2 x 25

120

31

427724

K10.2

2 x 10

2 x 25

160

42

427740

K10.2

2 x 10

2 x 25

200

54

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

S

[mm]

Weight

[Kg]

427765

K10.2

2  x 10

2 x 25

110

45

427781

K10.2

2 x 10

2 x 25

140

53

427807

K10.2

2 x 10

2 x 25

160

58

427823

K10.2

2 x 10

2 x 25

200

69

427849

K10.2

2 x 10

2 x 25

240

81

background image

Subject to technical alterations.

84

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

36 mm

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Sextuple clamping station

No. 6204S6HA-008

Design:

Hydraulic clamping station for optimised clamping times on machine tables with distance between

slots of 100 mm. Clamping is with M16 socket head screws. At least two fitting holes are attached for

alignment.

The quick coupling plug is pre-mounted, and the integrated blow-out function can be individually

connected.

Advantage:

Low overall height of only 36 mm.

Hydraulic unlocking.

Pneumatic blow-out.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

12-fold clamping cube

No. 6204WU12HA-001

Design:

Hydraulic clamping cube for set-up-time-optimized clamping on clamping station 6204S6HA-008. It is

fastened with the clamping nipple below.

The insertion dimension of the clamping modules is 200 mm. The quick coupling plug is pre-

mounted, and the integrated blow-out function can be individually connected.

Clamping station and clamping cube

CAD

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427625

K10.2

6x10

6x25

55

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Blow out

Weight

[Kg]

427641

K10.2

12x10

12x25

210

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

85

the Zero-point-System in use

background image

Subject to technical alterations.

86

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Pneumatic unlocking.

Opening operating pressure:

K10.3 min. 5 bar

K20.3 min. 4.5 bar

Steel, unhardened.

Repeat accuracy <0.005 mm.

Double clamping station

No. 6206S2L

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

550249

K10.3

2 x 10

2 x 25

13

550254

K20.3

2 x 17

2 x 55

24

Design:

Pneumatic clamping station for setting time-optimised clamping on machine tables with groove

spacing of 63, 100 and 125 mm. Fastening is via M12 socket head screws. At least two fitting bores

are attached for alignment.

The insertion dimension of the clamping modules is 200 mm.

The pneumatic quick-coupler is premounted.

Advantage:

- Low overall height

Dimensions:

Order

no.

Size

A

B

C

D

E

G

HA dia. N dia. M

S

SM

550249

K10.3

166

366

133

200

250 - 252

138

10

20

13,5

38

200

550254

K20.3

196

366

160

200

250 - 252

165

15

20

13,5

53

200

Pneumatic unlocking.

Opening operating pressure:

K10.3 min. 5 bar

K20.3 min. 4.5 bar

Steel, unhardened.

Repeat accuracy <0.005 mm.

Quadruple clamping station

No. 6206S4L

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

550251

K10.3

4 x 10

4 x 25

30

550255

K20.3

4 x 17

4 x 55

51

Design:

Pneumatic clamping station for setting time-optimised clamping on machine tables with groove

spacing of 63, 100 and 125 mm. Fastening is via M12 socket head screws. At least two fitting bores

are attached for alignment.

The insertion dimension of the clamping modules is 200 mm.

The pneumatic quick-coupler is premounted.

Advantage:

- Low overall height

Dimensions:

Order

no.

Size

A

B

C

D

E

G

H

HA dia. N dia. M S

SM

550251

K10.3 366 366 166,5 200 340 200 250 - 252

10

20

13,5 38 200

550255

K20.3 399 399 183,5 200 370 200 250 - 252

15

20

13,5 53 200

pneumatic clamping stations

CAD

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

87

Pneumatic unlocking.

Opening operating pressure:

K10.3 min. 5 bar

K20.3 min. 4.5 bar

Steel, unhardened.

Repeat accuracy <0.005 mm.

Sextuple clamping station

No. 6206S6L

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

550252

K10.3

6 x 10

6 x 25

46

550256

K20.3

6 x 17

6 x 55

76

Design:

Pneumatic clamping station for setting time-optimised clamping on machine tables with groove

spacing of 63, 100 and 125 mm. Fastening is via M12 socket head screws. At least two fitting bores

are attached for alignment.

The insertion dimension of the clamping modules is 200 mm.

The pneumatic quick-coupler is premounted.

Advantage:

- Low overall height

Dimensions:

Order

no.

Size

A

B

C

D

E

F

G

H HA

J

dia. N dia. M S SM

550252

K10.3 366 566 265 200 400 535 126 200 10 250 - 252 20

13,5 38 200

550256

K20.3 396 596 265 200 400 565 126 200 15 250 - 252 20

13,5 53 200

pneumatic clamping stations

CAD

background image

Subject to technical alterations.

88

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Hydraulic unlocking.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Double clamping station

No. 6370S2-001

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

303263

K20

2 x 20

2 x 55

16,5

303271

K40

2 x 40

2 x 105

32,0

Note:

On request, we can incorporate mounting holes to your requirements in the base plate.

Dimensions:

Order

no.

Size

A

B

HA

K

L

L1

dia. N

R

S

SM

303263

K20

196

296

10

21

17

260

20

G1/4

46

80

303271

K40

246

346

15

30

21

300

25

G1/4

61

110

Hydraulic unlocking.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Double clamping station

No. 6370S2-002

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

426726

K10

2 x 10

2 x 25

7,5

303289

K20

2 x 20

2 x 55

21,9

303297

K40

2 x 40

2 x 105

59,5

Note:

On request, we can incorporate mounting holes to your requirements in the base plate.

On request:

Other dimensions, insertion dimensions and number of clamping nipples equipped.

Dimensions:

Order

no.

Size

A

B

HA

K

L

L1

dia. N

R

S

SM

426726

K10

146

240

7

14,5

35

100

20

G1/4

33

100

303289

K20

196

396

10

19,0

45

180

20

G1/4

46

200

303297

K40

296

546

15

26,0

57

250

25

G1/4

61

320

Hydraulic clamping stations

CAD

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

89

Hydraulic unlocking.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Quadruple clamping station

No. 6370S4-001

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

426742

K10

4 x 10

4 x 25

12,5

303321

K20

4 x 20

4 x 55

44,0

303339

K40

4 x 40

4 x 105

110,0

Note:

On request, we can incorporate mounting holes to your requirements in the base plate.

Dimensions:

Order

no.

Size

A

B

HA

K

L

L1

dia. N

R

S

SM

426742

K10

240

240

7

14,5

16

100

20

G1/4

33

100

303321

K20

395

395

10

19,0

50

180

20

G1/4

46

200

303339

K40

546

546

15

26,0

95

250

25

G1/4

61

320

Hydraulic unlocking.

Clamping modules‘ contact surface: Steel, stainless and

hardened.

Base plate: Steel, unhardened.

Repetition accuracy < 0.005 mm.

Sextuple clamping station

No. 6370S6-001

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[Kg]

426734

K10

6 x 10

6 x 25

17,5

424119

K20

6 x 20

6 x 55

75,0

426759

K40

6 x 40

6 x 105

175,0

Note:

On request, we can incorporate mounting holes to your requirements in the base plate.

On request:

Other dimensions, insertion dimensions and number of clamping nipples equipped.

Dimensions:

Order

no.

Size

A

B

HA

K

L

L1

dia. N

R

S

SM

426734

K10

240

340

7

14,5

84

100

20

G1/4

33

100

424119

K20

396

596

10

20,0

50

200

20

G1/4

46

200

426759

K40

546

846

15

24,0

96

320

20

G1/4

61

320

Hydraulic clamping stations

CAD

CAD

background image

Subject to technical alterations.

90

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Steel, unhardened, suitable for 4-point clamping station

Fixture plate

No. 6211P-20S4-03

Note:

The interchangeable pallet is designed for milling-turning machining and is suitable for clamping

stations with 4 clamping modules K20 and K20.3, which are arranged on the 260 mm pitch circle.

On request:

Further dimensions, different pitch circles and number of clamping nipples.

Clamping station for milling-turning machining

Pneumatic or hydraulic unlocking.

Pneumatic blow-out.

repetition accuracy < 0.005 mm.

Quadruple clamping station

No. 6211S4-20LA-03

Size

pneum.

hydr.

Pull-in/locking force up to

[kN]

Holding force

[kN]

Speed

[1/min]

K20

K20.3

-

-

4 x 20

4 x 17

4 x 55

4 x 55

2200

2200

Application:

Pneumatic or hydraulic clamping station for setting time-optimised clamping for milling-turning

machining.

Note:

Fastening to the machine table is via socket head screws.

On request:

Further dimensions, different pitch circles and number of modules.

Size

pneum.

hydr.

K20

K20.3

-

-

CAD

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

91

our Zero-point SyStem
for your milling-turning maCHining -

quICK, PRECISE, DuRABLE, SIMPLY CONVINCING!

the benefits to you at a glance:

>

Connection for opening the clamping station via the media duct in the machine table or a

side connection for manual actuation.

>

Opening pressure for unlocking the clamping modules just 4.5 bar.

>

Only one pneumatic connection required to open the clamping modules.

>

Locking via the self-locking and positive fit mechanism of the clamping modules.

>

Cylindrical clamping nipple mount - hence high precision and durability.

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Subject to technical alterations.

92

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

the Zero-point-System in use

AMF-Clean-Stick in use: automated cleaning of clamping fixture and machine table.

Setup of clamping modules in combination with hydraulic clamping technology from AMF in cutting production.

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

93

High-strength aluminium, suitable for double clamping station

K10.2

Fixture plate

No. 6204P-S2

Note:

On request, we can incorporate mounting holes according to your specifications in the fixture plate.

On request:

Other dimensions, insertion dimensions and number of clamping nipples equipped.

High-strength aluminium, suitable for quadruple clamping station

K10.2

Fixture plate

No. 6204P-S4

Note:

On request, we can incorporate mounting holes according to your specifications in the fixture plate.

On request:

Other dimensions, insertion dimensions and number of clamping nipples equipped.

CAD

CAD

Order

no.

Size

A

B

G

G1

L

L1

S

SM

Weight

[Kg]

429266

K10.2

166

396

M12

M5

90

120

30

200

6

Order

no.

Size

A

B

G

G1

L

L1

S

SM

Weight

[Kg]

429282

K10.2

366

366

M12

M5

200

120

30

200

10

fixture plate

background image

Subject to technical alterations.

94

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

fixture plate

High-strength aluminium, suitable for sextuple clamping station

K10.2

Fixture plate

No. 6204P-S6

Note:

On request, we can incorporate mounting holes according to your specifications in the fixture plate.

On request:

Other dimensions, insertion dimensions and number of clamping nipples equipped.

High-strength aluminium, suitable for octuple clamping station

K10.2

Fixture plate

No. 6204P-S8

Note:

On request, we can incorporate mounting holes according to your specifications in the fixture plate.

On request:

Other dimensions, insertion dimensions and number of clamping nipples equipped.

CAD

CAD

Order

no.

Size

A

B

G

L

S

SM

Weight

[Kg]

429308

K10.2

366

566

M12

200

30

200

16

Order

no.

Size

A

B

G

L

S

SM

Weight

[Kg]

429324

K10.2

366

770

M12

200

30

200

22

MArki

ng  An

d cleA

ning t

ools

Catalo

gue 20

15 / 20

16

reque

st addi

tional ca

talogue

s from

www.

amf.d

e

All sale

s are s

ubject t

o our te

rms of s

ale, de

livery, a

nd pay

ment. A

ll rights f

or desi

gn, pho

tograp

hs and t

exts re

served b

y the p

ublishe

r, AMF.

no pho

tomech

anical r

eprodu

ction w

ithout o

ur expr

ess pe

rmission

. en > M

g 3.//0

2/2015 > P

rinted i

n german

y

CLAMPIN

G. SCRE

WING. L

OCKING

.

Cat. o

rder n

o. 515

429 ∙

€ 2,40

Andr

eAs M

Aier

GmbH & C

o. KG

Waibling

er Stra

ße 116

∙ D-707

34 Fellba

ch

Postfa

ch 1760

∙ D-707

07 Fellb

ach

Phone

: +49 7

11 5766

-0

Fax: +4

9 711 5

75725

E-mail:

amf@a

mf.de

interne

t: www

.amf.de

HYdrAU

lic cl

AMPing

sYste

M

MArking

And

cleAning tools

CLAMPIN

G. SCRE

WING. L

OCKING

.

Catalogue 2015/2016

„ZEro-

Point“

clam

Ping S

yStEm

cAsse

tte bU

FFer  MA

gAzine

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Prospekt_2015_KennzWkz_EN_Umschlag.indd   1

23.02.2015   11:37:44

background image

Subject to technical alterations.

Zero-Point-SyStemS

95

marking and cleaning tools

+   Economical ma

rking of workpieces

directly in the mach

ine tool

+   Reduces throu

ghput times of part

s

in production

+   Fully automati

c cleaning of the

fixture and the com

plete inside

space of the machin

e

+   Removes from

employees

the burden of dislik

ed and

unproductive tasks

MArki

ng  An

d cleA

ning t

ools

Catalo

gue 20

15 / 20

16

reque

st addi

tional ca

talogue

s from

www.

amf.d

e

All sale

s are s

ubject t

o our te

rms of s

ale, de

livery, a

nd pay

ment. A

ll rights f

or desi

gn, pho

tograp

hs and t

exts re

served b

y the p

ublishe

r, AMF.

no pho

tomech

anical r

eprodu

ction w

ithout o

ur expr

ess pe

rmission

. en > M

g 3.//0

2/2015 > P

rinted i

n german

y

CLAMPIN

G. SCRE

WING. L

OCKING

.

Cat. o

rder n

o. 515

429 ∙

€ 2,40

Andr

eAs M

Aier

GmbH & C

o. KG

Waibling

er Stra

ße 116

∙ D-707

34 Fellba

ch

Postfa

ch 1760

∙ D-707

07 Fellb

ach

Phone

: +49 7

11 5766

-0

Fax: +4

9 711 5

75725

E-mail:

amf@a

mf.de

interne

t: www

.amf.de

HYdrAU

lic cl

AMPing

sYste

M

MArking

And

cleAning tools

CLAMPIN

G. SCRE

WING. L

OCKING

.

Catalogue 2015/2016

„ZEro-

Point“

clam

Ping S

yStEm

cAsse

tte bU

FFer  MA

gAzine

clAMP

ing  An

d  FixtU

re sYst

eMs

VAcUUM

clAM

Ping

tecHn

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clAM

Ps,

MAnUA

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Prospekt_2015_KennzWkz_EN_Umschlag.indd   1

23.02.2015   11:37:44

background image

Subject to technical alterations.

96

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

High-strength aluminium, suitable for double clamping station

Fixture plate

No. 6370P2

Order

no.

Size

A

B

G

G1

L

L1

S

SM

Weight

[Kg]

426700

K10

146

240

M12

M5

90

120

30

100

2,5

425041

K20

196

396

M12

M5

90

120

40

200

6,0

426783

K40

296

546

M12

-

120

-

45

320

19,0

Note:

Fastening bores for handles are attached to the end faces of the interchangeable pallets. See

dimensions table L1 and G1. We can incorporate additional fastening bores according to your

specifications in the change pallet on request.

On request:

Other dimensions, insertion dimensions and number of clamping nipples equipped.

High-strength aluminium, suitable for quadruple clamping station

Fixture plate

No. 6370P4

Order

no.

Size

A

B

G

G1

L

L1

S

SM

Weight

[Kg]

426767

K10

240

240

-

-

-

-

30

100

4,5

425033

K20

396

396

M12

M5

200

120

40

200

16,0

426809

K40

546

546

M12

-

320

-

45

320

35,0

Note:

Fastening bores for handles are attached to the end faces of the interchangeable pallets. See

dimensions table L1 and G1. We can incorporate additional fastening bores according to your

specifications in the change pallet on request.

On request:

Other dimensions, insertion dimensions and number of clamping nipples equipped.

fixture plate

CAD

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

97

High-strength aluminium, suitable for sextuple clamping station

Fixture plate

No. 6370P6

Order

no.

Size

A

B

G

L

S

SM

Weight

[Kg]

426775

K10

240

386

M10

120

30

100

7,5

426791

K20

396

596

M12

200

40

200

25,0

426817

K40

546

866

M12

320

45

320

56,0

Note:

On request, we can incorporate mounting holes according to your specifications in the change pallet.

On request:

Other dimensions, insertion dimensions and number of clamping nipples equipped.

fixture plate

CAD

background image

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

99

variable Centre diStanCe -

THE SIMPLEST SOLuTION FOR FLEXIBLE MANuFACTuRING

Looking for a simple, flexible and modular clamping solution that satisfies your requirements for a modern, cost-

efficient and cost-optimised manufacturing process?

This is guaranteed by the immensely varied AMF zero point clamping system „Zero-Point“.

The manufacture of prototypes, small batch series and testing and measuring fixtures used to be a challenging field

of application. Flexibility was to some degree limited by a fixed depth gauge.

The variable depth gauge recently developed by AMF has eliminated these boundaries. A simple displacement of the

clamping modules enables the depth gauges to be quickly adapted to your specific needs.

This additional flexibility drastically cuts your tooling costs and machine downtimes, not only for medium and large

batch series, but also for prototypes and small batch series, as well as test devices.

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Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

99

>

Clamping brackets for direct workpiece clamping in simple 5-sided machining

>

Variable depth gauge by easily displacing the clamping modules on a grooved or grid plate

>

Easy to adapt various module sizes to suit the application at hand.

>

Five standard thread sizes for the clamping nipple in the workpiece to choose from - M5, M6, M8, M12, M16

>

use of threaded adapter sleeves enables the clamping nipple to be mounted in any size of locating bores in the

workpiece.

>

Direct workpiece clamping can be realised by the simplest of means

>

Prototypes, small batch series, test and measuring devices, installation devices can be clamped using the

AMF-Zero-Point-System in a manner that fulfills your future needs.

background image

Subject to technical alterations.

100

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

101

Simply Clever CombinationS -
MODuLAR HEIGHT ADAPTER FOR YOuR FLEXIBLE PRODuCTION

With the new modular height adapters from AMF, your production becomes even more flexible and economical.
Cleverly combined, you now have an efficient opportunity to adapt your production process more simply, flexibly and quickly to
constantly changing requirements.

aSSembly element

intermediate elementS

foot elementS

baSe elementS

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Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

101

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

101

The modular height adapters consist of three levels. The foot elements form the interface to the existing machine table.
Building on this and with the use of intermediate elements, every clamping height can be achieved and, by combining
different sizes, adapted flexibly to the contour of the workpiece.
Assembly elements with integrated zero point clamping modules of the AMF Zero Point system complete the adapters.
Through this, the workpiece is clamped in a process-reliable way.

tHe advantageS:

>

Simple direct clamping of the workpiece

>

Convenient 5-sided processing

>

Flexibly adaptable to every workpiece size and thickness

>

Freely selectable standard dimension

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Subject to technical alterations.

102

Zero-Point-SyStemS

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Adapter clamping module K5,

hydr. to K10

No. 6210H-10-05

Application:

The adapter element is used to reduce the intermediate element size K10 to the hydraulic clamping

module K5. Workpieces or fixtures can be clamped with repeat accuracy directly onto the hydraulic

clamping module K5 via clamping nipples.

This clamping system can be used to move workpieces to the required machining height in the

machine for 5-sided machining, or for the safe and quick clamping of workpieces with ledges and

different clamping heights on the machine table.

Advantage:

Simple, quick and flexible clamping of complex workpiece contours on the machine table. Especially

suitable for levelling workpieces or clamping fixtures at the necessary machine heights in the

machine tool and for the reliable clamping of same.

Note:

Order no. for the centering sleeve Ø 16 mm: 78006

The hydr. quick-release coupling, connector version, and the fastening screws are supplied as

standard.

adapter clamping module

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[g]

534776

K05

5

13

2328

Dimensions:

Order

no.

Size

B

B1

B2 dia. D

dia. D1

0/+0,01

G

H

±0.01

H1

H2

R

S1

534776

K05

59

9

33

78

15

M8

80

52

12

50

5

CAD

background image

Subject to technical alterations.

ANDREAS MAIER GmbH & Co. KG ∙ Phone: +49 711 5766-196 ∙ Web: www.amf.de

Zero-Point-SyStemS

103

Application:

The adapter element is used to reduce the intermediate element size K10 to the hydraulic clamping

module K5. Workpieces or fixtures can be clamped with repeat accuracy directly onto the hydraulic

clamping module K5 via clamping nipples.

This clamping system can be used to move workpieces to the required machining height in the

machine for 5-sided machining, or for the safe and quick clamping of workpieces with ledges and

different clamping heights on the machine table.

Thanks to the indexing option, workpieces under large machining forces can be secured to prevent

radial distortion.

Advantage:

Simple, quick and flexible clamping of complex workpiece contours on the machine table. Especially

suitable for levelling workpieces or clamping fixtures at the necessary machine heights in the

machine tool and for the reliable clamping of same.

Note:

Order no. for the centering sleeve Ø 16 mm: 78006

Order no. for the slot nuts: 430264

The hydr. quick-release coupling, connector version, and the fastening screws are supplied as

standard.

Adapter clamping module K5,

hydr. to K10, with indexing

No. 6210IH-10-05

adapter clamping module

Order

no.

Size

Pull-in/locking force up to

[kN]

Holding force

[kN]

Weight

[g]

534719

K05

5

13

2318

Dimensions:

Order

no.

Size

B

B1

B2 dia. D

dia. D1

0/+0,01

G

H

±0.01

H1

H2 K

F6

R

S1

534719

K05

59

9

33

78

15

M8